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  2. Processing abnormality detection device CIU-16-S (Takenaka Electric Co., Ltd.)
Processing abnormality detection device CIU-16-S-CIU-16-S
Processing abnormality detection device CIU-16-S-Takenaka Electric Co., Ltd.

Processing abnormality detection device CIU-16-S
Takenaka Electric Co., Ltd.

Takenaka Electric Co., Ltd.'s Response Status

Response Rate

100.0%

Response Time

16.3hours

Relatively Fast Response

About This Product

Detects processing abnormalities (chips and breaks in cutting tools) on machine tools, etc. using a unique algorithm. Reducing defective products. Optimize the timing of tool replacement. Realizes tool cost reduction.

■Product overview

By introducing this product into machine tools such as machining centers, the status of machining loads can be seen in waveforms. In addition to detecting defects in workpiece machining, it is also possible to detect wear and tear on tools and determine the appropriate time to replace them. ・Uses a clamp-type sensor, so it can be retrofitted to equipment ・Supports 16 cutting tools and 4 analog inputs ・Save processing data to USB memory - Compatible with IoT (graphing, email notifications, etc.) *Optional features Advantages of introduction

■Reduction of machining defects

By reducing the incidence of defective workpieces and achieving a high yield rate, you can greatly reduce material costs. It is possible to detect defective products due to tool damage and stop feeding the next workpiece.

■Tool cost reduction through appropriate cutting tool replacement

You can know the appropriate time to replace tools and reduce tool costs. You can use the cutting tool to the end.

■Measures for areas where processing defects occur

Tool overload points can be visualized using waveforms, which is useful for countermeasures for points where machining defects occur. (Improving equipment processing programs, etc.)

■Transfer of processing technology

Processing data can also be used to pass down in-house processing techniques. Since the criteria for determining defective products can be clarified numerically, the gap in experience between veterans and young workers can be narrowed.

■Measures for labor shortage

Not only can quality inspection be omitted, but the number of personnel required to sort out defective workpieces can be reduced. It can also be used to deal with future labor shortages.

  • Product

    Processing abnormality detection device CIU-16-S

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1 Models of Processing abnormality detection device CIU-16-S

Image Part Number Price (excluding tax) Power supply voltage Power consumption External dimensions Input/output Interface
Processing abnormality detection device CIU-16-S-Part Number-CIU-16-S

CIU-16-S

Available upon quote

DC10~30V (rated 7W maximum 30W)

2.5W or less

W50XH152XD110

Input: 4 analog points/8 digital points Output: 4 relay points

LAN: 1 port/USB: 4 ports

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About Company Handling This Product

Takenaka Electric Co., Ltd.

Response Rate

100.0%

Response Time

16.3hrs

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