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Crane wire all-around visual inspection system performs pre-work wire inspections with high accuracy and in a short time, contributing to improved safety and accident prevention.-Crane wire all-around visual inspection system
Crane wire all-around visual inspection system performs pre-work wire inspections with high accuracy and in a short time, contributing to improved safety and accident prevention.-Pacific System Co., Ltd.

Crane wire all-around visual inspection system performs pre-work wire inspections with high accuracy and in a short time, contributing to improved safety and accident prevention.
Pacific System Co., Ltd.


About This Product

Maintenance and inspection standards for wire ropes have been established by the Crane Safety Regulations, Japanese Industrial Standards, and the Japan Crane Association, and visual inspections of the exterior during daily inspections are mandatory for crane users. By automating this visual inspection and performing highly accurate inspections over the entire circumference of the wire rope, we will play a part in the inspection and improve safety. Advantages of introduction

■Automate daily regular inspections

Instead of visual inspection before starting work, a camera can be used to continuously inspect the entire circumference of the wire rope.

■Can be retrofitted to existing crane equipment

After installation, automatic inspections are possible without affecting normal crane operations. Optical units can be retrofitted to the sheave block of existing overhead cranes. It is possible to inspect the entire circumference of the wire rope without affecting crane operations.

■Suitable for environments where it is difficult to collect defect images

Defect detection implements ``anomaly detection'' that detects abnormalities by learning only normal conditions, so it is effective when it is difficult to collect defect images. As an option, it is also possible to implement "defect classification" to classify and detect each defect.

■Processing unit

・Image processing PC ・Lighting power supply

■Photography unit

・Color camera ·illumination

■Display unit

・Display PC ・LCD display ・Keyboard/mouse

■Processing overview

・Camera photography from 4 directions on the wire ・Continuous shooting on the wire (linked with wire movement) ・Primary judgment: "Anomaly detection" using deep learning ・Secondary judgment: Process the “heat map image” extracted during anomaly detection and use it for secondary judgment

■Inspection screen

Abnormal locations can be displayed on a map and the location of the abnormality can be easily identified. In addition, the most recent 9 detected images are displayed, so you can check abnormal conditions without checking the actual product.

  • Product

    Crane wire all-around visual inspection system performs pre-work wire inspections with high accuracy and in a short time, contributing to improved safety and accident prevention.

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1 Models of Crane wire all-around visual inspection system performs pre-work wire inspections with high accuracy and in a short time, contributing to improved safety and accident prevention.

Image Part Number Price (excluding tax) Length Shooting field width Hoisting speed Object External shape Optical resolution Rope slippage tolerance
Crane wire all-around visual inspection system performs pre-work wire inspections with high accuracy and in a short time, contributing to improved safety and accident prevention.-Part Number-Crane wire all-around visual inspection system

Crane wire all-around visual inspection system

Available upon quote

200m

Approximately 96mm *per camera

26m/min max.

Wire rope

Φ20

0.15mm/pixel

±15mm

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