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  4. Ultrasonic metal welding equipment Ultrasonic precision metal welder SDB2000α (Shinapex)
Ultrasonic metal welding equipment Ultrasonic precision metal welder SDB2000α-SDB2000α
Ultrasonic metal welding equipment Ultrasonic precision metal welder SDB2000α-Shinapex

Ultrasonic metal welding equipment Ultrasonic precision metal welder SDB2000α
Shinapex

About This Product

Achieves highly reproducible metal joining using a servo pressure mechanism developed for ultrasonic metal joining and excellent ultrasonic energy control.

■Servo press is specially developed for ultrasonic metal joining applications.

The high-rigidity servo press developed for ultrasonic metal joining achieves highly accurate load measurement with a mechanism that minimizes the influence of ultrasonic vibrations on the load detection section. Ultrasonic energy can be efficiently transmitted to the workpiece by feeding back load changes due to plastic deformation of the workpiece during machining and stabilizing the set load.

■Effective for quality control and quality assurance

The ultrasonic output and pressure applied to the workpiece during ultrasonic welding are constantly detected, and the distance that the workpiece is plastically deformed during the welding process is detected by fluctuations in motor pulses, so the quality of this data output from the equipment is determined. It can be effectively used for warranty and quality control.

■Features

・Servo press specially developed for ultrasonic metal bonding applications ・New generation ultrasonic system that achieves stable quality and reproducibility ・Supports a wide range of load control from 200N to 2,500N ・Various ultrasonic oscillation modes and bonding judgment modes available - Standard support for ultrasonic oscillators with a frequency of 20kHz or 35kHz ・The device can be automated according to user needs

■Applications

We provide highly reliable joining in key manufacturing fields such as automotive wiring harnesses and power electronics. ・Wire harness manufacturing of aluminum and copper wires ・Joining between in-vehicle terminals and bus bars ・Lead joining to power module board ・Lamination bonding of aluminum foil and copper foil

■Advantages of ultrasonic metal joining using servo pressure control

Ultrasonic metal joining using innovative servo force control offers significant repeatability and reliability advantages over joining with traditional pneumatically driven pressure systems. In addition, it is possible to monitor the load and positional displacement of joints, and these parameters can be set as conditions for quality assurance. Another big advantage is that it can extend the life of tools that need to be replaced, such as horns and anvils. Pneumatically driven pressurization systems require excessive ultrasonic power with higher loads than necessary, leading to faster wear on these tools. With servo load control, the ultrasonic output is properly controlled through optimal load control.

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    Ultrasonic metal welding equipment Ultrasonic precision metal welder SDB2000α

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1 Models of Ultrasonic metal welding equipment Ultrasonic precision metal welder SDB2000α

Image Part Number Price (excluding tax)
Ultrasonic metal welding equipment Ultrasonic precision metal welder SDB2000α-Part Number-SDB2000α

SDB2000α

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About Company Handling This Product

Shinapex

Company Overview

Shinapex Co., Ltd., founded in 1976 with headquarters in Okaya City, Japan, is a manufacturer of electronic as...

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