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This section provides an overview for extruder as well as their applications and principles. Also, please take a look at the list of 64 extruder manufacturers and their company rankings. Here are the top-ranked extruder companies as of December, 2024: 1.Anderson Feed Technology, 2.R&B Plastics Machinery, LLC, 3.NFM Welding Engineers, Inc..
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An extruder is a piece of equipment that produces molded products such as tubes and sheets by heating the input material to soften it and extruding it with the screw of a cylinder.
From pellets or minced raw materials, they are processed into various shapes, such as round or square pipes, tubes, ducts, and sheets, depending on the shape of the die. Since raw materials are fed sequentially from the hopper, continuous production is possible. This is useful for mass production.
In extrusion molding, the shape is given by the die and then hardened by cooling processes such as water cooling and air cooling to maintain the shape. When the material is sufficiently hardened, it is taken back and cut to make the product. Extrusion has a long history and has a wide range of applications, from food processing to metal and plastic molding.
Extruders are used to process metals, such as aluminum and copper, and thermoplastic materials into molded products by heating and melting them and then giving them shape through a die. Taking the production of synthetic fibers from plastic as an example, strands of plastic are obtained by drawing the molten plastic obtained from the extruder's outlet as it is cooled and stretched.
Extruders can also be used for continuous production of foams. The molten plastic is melted by pressurizing a foaming agent into the molten plastic. As the foaming agent is pushed out of the die outlet to normal pressure, the pressure difference causes the foaming agent to be released, resulting in a foam body.
Besides the industrial field, another application of extruders is the processing of food products such as sausages, pasta and beef noodles, and pet food. Extruders can add steam to heat the food, reducing microorganisms in the food and simultaneously sizing the starch.
The role of extruders appears to be a simple one: to give shape to dissolved raw materials. However, to produce a stable product, it is important to optimize the conditions at each location according to the raw material and target shape.
First, the raw material fed into the hopper is adjusted to a constant speed using a weight feeder or other means to prevent clogging, and then the cylinder is filled with the raw material. A heater in the cylinder heats the material to soften it, and the speed of the screw is adjusted to extrude the material while applying the appropriate pressure to obtain the desired shape, such as a tube or bar shape.
The extrudate is cooled enough to retain its shape in a cooling unit before being taken back and cut. The key is temperature control at each stage of the process. If the temperature of the extruded material is too high, the shape given at the die exit may not be retained because of the high viscosity and the time required for cooling.
Also, if the cooling process is too fast, the molded product will be distorted, which may cause rupture. In addition to heating from the heater, extruder heating also generates frictional heat between the screw and the material or between materials.
Therefore, temperature oscillation (hunting) will occur even when the machine monitors the set and actual temperatures and adjusts them automatically.
Extruders are classified by the extruders' construction, die configuration, and post-processing methods. Extruders can also be classified by the number of screws into single-screw and multi-screw.
When multiple raw materials are used, not only melting but also uniform mixing is required, so multi-axis extruders with high mixing performance are often used. The configuration and direction of the rotation of the screw must be determined according to the raw material.
The shape of the molded product of the raw material is largely determined by the shape of the mouthpiece, called the die, of the extruders. Therefore, the types of extrusion molding are often called according to the shape of this die and the subsequent process. Typical moldings include tubular, bar, and sheet shapes.
In addition to standard shapes, complex shapes, and multi-layered moldings can also be obtained. Extruded foam products can also be produced by adding a blowing agent.
*Including some distributors, etc.
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B&P Littleford was established in 2017 following the acquisition of Littleford-day's assets by B&P Process Equipment and Systems in 2015 and is currently headquartered in Saginaw, Michigan, within the United States. The company engages in the design and construction of a diverse range of equipment to cater to the needs of numerous manufacturers. The equipment comprises mixers, extractors, dryers, and central separation equipment. The employees at B&P Littleford possess extensive experience and expertise in their corresponding industries. The company engages in the production of superior-quality goods. The company holds the distinction of being the primary producers of Berker Perkins gear.
Automated Manufacturing Systems was founded in 1993 and is a manufacturer of downstream and custom extrusion machinery, cooling tanks, sheet stands, and servo cutters. The company produces a range of equipment, including heated vacuum tanks with variable control, eaglematic in-line press, dual-zone heated cooling tanks, servo cutters for extrusion, and precision medical vacuum tanks. The company also manufactures rebuilt equipment like the rebuilt Davis standard extruder, 3.5” NRM extruder, 3.5” polytruder extruder, 3.5” Johnson sheet extruder and rebuilt 2.5” Davis standard extruder.
R&B Plastics Machinery, LLC, established in 1980 and headquartered in Saline, Michigan, USA, is a manufacturer of plastic processing equipment. The company’s core products encompass a comprehensive range of injection molding machines and blow molding systems, catering to industries like packaging, automotive, and consumer goods. R&B Plastics Machinery plays a pivotal role in shaping modern plastic manufacturing processes, delivering advanced solutions for efficient and quality production. As a manufacturer, they subsidize significantly to the advancement of plastic processing technologies and provide essential equipment for various applications globally.
Reading Bakery Systems, founded in 1947 in Robinson, Pennsylvania, is a bakery and snack food equipment manufacturer. The company caters to the process needs of pretzels, biscuits, pet treats, and bread snack manufacturers across the globe. Under the banners of Thomas L. Green, Reading Pretzel, Exact Mixing, and Reading Thermal, the company specializes in continuous mixing systems, cracker production equipment, and cookie and biscuit production equipment. The company houses a science and innovation center a food processing research and development facility equipped with resources combined with AMF Bakery Systems and Solbern under the Markel Food Group.
Shini USA, a division of Budzar Industries, is a manufacturer of plastic processing machinery, headquartered in Willoughby, Ohio. The company offers a wide range of products including granulators, industrial chillers, desiccant dryers, and more. Its machinery is utilized in injection molding, blow molding, compound mixing, extrusion, thermoforming, and blown film. These products are designed to help with plastic processing in various industries such as printing, rubber, pharmaceutical, chemical, and beverage industries.
CopperMine, headquartered in Nashua, New Hampshire, USA, is a manufacturer specializing in copper recovery tools. Its product line includes the Powered Wire Strippers, Manual Wire Strippers, Pre-Shedder, Granulators, and Conveyor Belts. These products are used for efficiently removing insulation from wires, providing a manual alternative for this task, for breaking down larger materials into smaller pieces for processing, transforming scrap into granules for recycling, and to facilitate the movement of materials within industrial processes.
eFACTOR3 LLC is a supplier of pre-shredding, fine shredding, extrusion, cleaning, and granulating equipment established in 2008 and headquartered in Charlotte, North Carolina, USA. Its production line is segmented into plastic processing such as plastic extrusion equipment, plastic compound equipment, infrared dryers, feeding systems, and odor reduction as well as waste recycling equipment such as plant-based pre-shredders, fine shredders, windsifters, screening equipment, and bunker systems. The company also offers a large variety of custom recycling solutions from various equipment manufacturers including M&J Recycling, Spaleck, hamos, Flexus Baler Systems, and MAS Austria.
US Extruders Inc., founded in 2017, is an American manufacturer based in Westerly, Rhode Island, providing extrusion solutions. The company specializes in custom single-screw extruders for plastic, rubber, and silicone materials. It also produces a range of medical extruders in partnership with LightningCath, a manufacturer of medical components. The company collaborates with ProSystems Integration LLC, a control system manufacturer, in developing extrusion systems featuring custom controls for data acquisition and alarm analytics among other applications.
WENGER MANUFACTURING formed in 1935 by Joe Wenger and Lou Wenger is a manufacturer of extrusion and drying equipment headquartered in Sabetha, Kansas The company’s product portfolio comprises extruders and dryers & ovens used in the human foods, aquatic feeds, and pet food manufacturing industries. It also offers research and development services to extrusion facility customization clients which usually involves facility conceptualization and 3D modeling, Leica survey-grade 3D scanning, Total Cost of Ownership (TCO) calculations, SOP and HAACP plan development, and carbon footprint calculations.
Kobe Steel USA Inc. serves as the US headquarters for Kobe Steel, Ltd. (KOBELCO), a Japanese manufacturer established in 1905. The company specializes in steel, aluminum, and copper products, as well as welding, industrial, and construction machinery. KOBELCO offers a wide range of products for the automotive industry, construction sites, civil engineering projects, energy infrastructure, and transportation systems. The company also develops technologies for environmental cleanup and recycling, including water treatment. Notably, KOBELCO implements strategies to reduce carbon dioxide emissions during production, such as generating electricity from steam and warm water discharge.
Davis-Standard LLC, founded in 1848, based in Toronto, Canada, and is a primarily recognized as an equipment supplier. The company provides technology solutions to various industrial markets, enabling solutions to complex challenges faced by industries such as automotive, building & construction, consumer products, medical, and packaging. It achieves ISO 14001 certification at all its global facilities by the year 2025. Its clients and customers encompass a wide spectrum of businesses and end-users across multiple sectors.
MITSUBA MFG. CO., LTD., established in 1930 and headquartered in Tokyo, Japan, is a manufacturer in the areas of plastic and rubber extrusion and electric wire coating. The company's product lineup includes front wiper systems, rear wiper systems, windshield washer systems, power window motors, and power sliding door drives It also offers personalized production services to meet the needs of its customers. It has improved automobile safety and comfort through enhanced field of vision, convenience, comfort, and communication. The company's products are used in various industries, including the automotive industry, motorcycle industry, micro-mobility industry, and life-support goods industry.
DANA-Technology ApS is a Danish manufacturer based in Tommerup Stationsby, South Denmark, developing machinery and equipment for the food and pet food industry. The company’s flagship product is the rotary disc texturizers, designed to transform emulsified meat into textured fibrous meat, such as beef, fish, and machine-separated meat, by coagulating proteins and carbohydrate sources. The company also develops machines with diverse capabilities, including dry or liquid filling, extruding or forming, and heat or cool treatment.
Jinan Saixin Machinery Co. Ltd., established in 1995 and headquartered in China, is a manufacturer of food extrusion and food machinery. The company specializes in puffing machinery and food processing equipment known for enhancing efficiency in food production. It offers various production equipment, such as dryer and frying machine series, seasoning machines, and other specialized machinery. The company holds a notable position as a chief member of the China Foodstuff and Packing Machinery Association. It has been awarded the "Shandong Famous Trademark" and was acknowledged as a "Pioneer of Extrusion Puffing Technology."
Sodick Co., Ltd, founded in 1976 and headquartered in Yokohama, Japan, is a manufacturer and supplier of machine tools, injection molding machines, food machines, and LED products. The company's product portfolio includes nano-level precision machines, magnesium alloy injection machines, noodle steam sterilizers, LED products, and electronic components. These products are utilized in various industries, including food processing, electronics, LED and lighting, manufacturing and machining, and the plastics and injection molding industry. The company has development, production, and service locations in different countries, including the United States, China, Thailand, India, and Singapore.
HOSOKAWA ALPINE Group, established in 1898 and headquartered in Augsburg, Germany, is a manufacturer of machinery and systems that handle powders, granulates, bulk materials, and blown film extrusion. Its product portfolio includes Pre-crushers, Granulators and shredders, Hammer mills, Flake crushers, and Table roller mills. These solutions find applications in powder processing and film extrusion, offering effective preparation methods for various materials. With over a century of experience, the company is known in the industry, and provides advanced equipment for diverse industrial needs.
Reifenhäuser Group, founded in 1911 in Troisdorf, Germany, is a manufacturer of plastic extrusion machines. The company specializes in manufacturing a broad range of products, including extrusion lines for film and sheet production, nonwoven and meltblown lines, as well as digital printing solutions. It holds ISO 9001, CE, SHS, and EU certifications for advanced machinery and adheres to optimal industry standards, providing durability, precision, and efficiency. Its advanced machines find applications in various industries, such as packaging, healthcare, agriculture, and construction. It makes sustainable products that are also equipped with thermoforming abilities for productivity and maintaining hygiene.
Nanjing KY Chemical Machinery Co., Ltd., established in 1993, is a manufacturer of extruder machines headquartered in Nanjing, Jiangsu Province, China. The company's product portfolio comprises twin screw extruders, two-stage extruders, and co-rotating twin screw extruders. The company has installed more than 8000 sets of extruder systems worldwide, covering customers in various industries including plastic, chemical, food, textile, and pharmaceutical industries. In addition to standard products, the company also offers process development and innovation of twin screw extrusion machines.
Bühler AG is a Swiss multinational food and beverage processing machinery and equipment manufacturer that was established in 1860 and is headquartered in Uzwil, Switzerland. The company produces a wide range of food and beverage processing machinery and equipment, including mills, dryers, and extruders. Its products, such as Winnower, Roller Mill, and Extrusion System, are used by a number of industries, as diverse as cereals, coffee, and chocolate industries. The company also provides a range of services, including process engineering, plant construction, and training.
Shanghai Jurry Plastics Machinery Co., Ltd., which was formed in 2003 and is based in Kunshan City, China, is a manufacturer of extruded products. The company makes PVC pipe complete extrusion lines, HDPE pressure pipe complete extrusion lines, HDPE pre-insulated pipe complete extrusion lines, extruders, and die heads. It also fabricates downstream equipment for pipes, downstream equipment for profiles, UPVC single-layer pipe die heads, parallel twin screw extruders, and conical twin screw extruders. The diameter of its PVC pipe complete extrusion lines could be up to 1200 mm.
Hitachi Zosen Corporation was established in 1943 and is a manufacturer of environmental, machinery, and infrastructure equipments based in Osaka, Japan. The company manufactures various machineries such as vacuum equipment, precision polishing devices, sheet extruding equipment, electron beam sterilization devices, and filter presses. Various technologies are developed by the company for the production of the products such as machine simulation, fluid simulation, automated manufacturing, deep UV sterilization, and artificial intelligence. The company has implemented policies for sustainability efforts and adhering to Sustainable Development Goals (SDGs).
The Japan Steel Works, LTD., founded in Tokyo, Japan, in 1907 is a manufacturer of plastic machinery products and plastic molding machines, as well as IT and defense products. The company's product portfolio includes Spinning Extruders, Film and Sheet Manufacturing Equipment, Polyolefin Pelletizers, Magnesium Injection Molding Machines and hot presses. The company serves markets including Automotive and Electric Vehicles, Renewable Energy and Energy Storage and Electronics and IT Infrastructure. The company has a national distribution network and a customer support center.
IKG Corporation, established in 1965 and located in the Greater Houston Area, Southern US is a manufacturer of industrial and building materials. The company specializes in forming lines, extruders, control units and peripherals. The company also procure products like wires, moulding lines and extruders, from the USA and Europe. The company is working in collaboration with overseas manufacturers, to make the advanced technology available to the customers. The company can provide custom-made products, that suit a particular business. The company was acquired by KPS Capital for $85M in January 2020.
Initially established in 1938, Shibaura Machine has three-quarters of a century providing Comprehensive technology and supporting the “monozukuri” of the world. With the technical and development capabilities of the Shibaura Machine Group, various machines and services create rich value and contribute to the creation of an industrial base. Working on the eight technical platforms, they develop and manufacture a wide range of production devices that meet the needs of the times, delivering the best solutions by combining our accumulated excellent know-how and the latest technology. Shibaura Machine uses its knowledge of modern global standards of advanced technology to support Japan and the world.
Coperion was founded in 1879 and is headquartered in Stuttgart, Germany. The company is a manufacturer of the machines and systems used in the recycling, food, pharmaceutical, plastics, and other industries. The company has five business platforms: Extruders & Compounding Machines, Process Equipment, Plants & Systems, Service, and C-Beyond. Extruders & Compound Machines include conveying systems, palletizers, and extruders that sort and dry materials for pharmaceuticals, food, and recycling. Process equipment includes valves, mixers, and product feeders. Plants & Systems include larger machines and complete plants. Services and C-Beyond help customers maximize product, machine, and system utility.
USEON Technology Limited, founded in 2006 and headquartered in Jurou, Jiangsu, China, is a manufacturer of plastic extrusion machines and systems. The company's main products are eco-friendly plastic and foam extrusion lines and plastic recycling lines. It also produces a range of pelletizing systems, including water-cooling strand pelletizing systems and air-cooling die-face pelletizing systems. These products are used in the manufacture of plastic and foam products across numerous industries, such as furniture, consumer appliances, and electronic device manufacturing. The company's services include custom line and complete system production and installation.
ENTEK International LLC, founded in 1988 and headquartered in Lebanon, New Hampshire, United States, is a manufacturer of battery separator lines. The company produces separators for start-stop, deep cycle, and stationary batteries, and its main products include lead-acid separators, lithium-ion separators, and ceramic-coated separators. It also produces inorganic-filled separators. These products are used in the production of various batteries, including the latest electric vehicle batteries. The company's services include onsite service visits and introductory seminars covering the basics of its products.
KraussMaffe, founded in 1838 and headquartered in Munich, Germany, is a manufacturer of machines and systems for producing and processing plastics and rubber. Its broad range of products includes additive manufacturing, extrusion technology, injection molding machinery, and reaction process machinery. These products are utilized across industries to create and shape plastic and rubber materials for applications such as prototyping, the production of complex components, packaging, and automotive parts. The company caters to an array of industries, including construction, consumer goods, electronics, medical, and industrial manufacturing.
Selmi Group SRL, founded in 1965 and headquartered in Pollenzo, Italy, is a manufacturer of Selmi chocolate machinery and equipment for the manufacture of chocolate. The company's products include chocolate tempering machines, one-shot depositor chocolate dispensing machines, and cluster machines for agglomerates of dried nuts and chocolate. Other than individual machines, it offers complete turnkey chocolate production lines, which are customized to client needs. It also offers used and reconditioned machinery at discounted prices, as well as training on the use of its machinery for client teams.
Leistritz Extrusionstechnik GmbH (Leistritz Extrusion Technology), founded in 2001, is a manufacturer headquartered in Nürnberg, Bayern, Germany, developing extrusion technology. The company's lineup includes a range of co-rotating twin screw extruders. For the pharmaceutical industry, the company offers various specialized extruders and related equipment, complying with good manufacturing practices (GMP) guidelines. It also provides human-machine-interface systems, data analysis software, as well as measuring and analysis equipment, like elongational rheometers. The company serves international customers, supported by representative offices and laboratories in the United States, Europe, and Asia.
Battenfeld-Cincinnati, established in 1943 and headquartered in Nordrhein, Germany, is a manufacturer that develops, designs, and manufactures extrusion lines. The company offers a wide range of products, including irrigation pipelines, extruders for PVC pipe production, equipment for thermoforming sheets, and automation systems for film production. It also offers extrusion lines for the extrusion of profiles, including window and door profiles, technical profiles, and WPC-/NFC profiles. Its product has active internal melt cooling to reduce melt temperatures. The company has achieved ISO 9001:2015 certification for its quality management systems. It serves industries such as agriculture, automotive, construction, chemicals, and recycling.
The Bonnot Company established in 1891 is a US-based manufacturer of extrusion, feeding, and cutting equipment used for food forming, bulk molding, rubber, clay, and sealants applications headquartered in Akron, Ohio. Its extruder portfolio consists of vacuum extruders, horizontal bale extruders, cooling & forming extruders, live bottom extruders, and dewatering extruders. The company also develops custom extruders in different sizes, screw geometries, length-to-diameter ratios, horsepower, and RPM ranges to meet customer requirements. It also offers services such as feasibility testing, service & build, equipment leasing, replacement parts, and ancillary equipment such as extruder cutters, controls, and extrusion dies.
Nanjing Cowin Extrusion Machinery Co. Ltd., established in 2012, is an extruder manufacturer and supplier located in Nanjing, Jiangsu, China. The company collaborates with various government agencies, universities, and companies, such as the State Administration of Science, Technology, and Industry for National Defense, Beijing University of Chemical Technology, and Guangwei Composite Materials Group to develop a wide range of products, including single, two-stage, and triple screw extruders. It also produces co-rotating and split twin screw extruders, along with sheet extrusion lines. Certified with ISO 9001:2015, the company supplies these products to various industries, including biodegradable and engineering plastic manufacturing.
Grace Machinery Co.Ltd is a manufacturer and supplier of recycling equipment based in Jiangsu, China. The company's products include recycling, extrusion and auxiliary equipment, which are used in drinking water pipes, PVC pipes, gas pipes, and sewage pipes for recycling and extrusion across 109 countries worldwide. It uses modern means of production such as advanced lean, R&D and MES production management systems to ensure products meet the right standards. The company has operations in the USA, Brazil, Holland, Egypt and Saudi Arabia.
Milacron Contract Manufacturing, established in 1884 and based in Cincinnati, Ohio, is a manufacturer and distributor of systems for the plastic technology and processing industry. The company's product range includes C-Series, Conveyors, Die Heads, eQ-Series, and Heat Transfer Solutions. These products are used in various aspects of plastics processing such as injection, co-injection, and extrusion. It serves industries like Plastics Injection Molding Systems, Aftermarket Parts and Services, Extrusion Molding Systems, and Co-Injection Technologies. Additionally, the company's services include parts, rebuilds and retrofits, remote service/M-Powered, and service.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Anderson Feed Technology |
8.4%
|
| 2 | R&B Plastics Machinery, LLC |
4.9%
|
| 3 | NFM Welding Engineers, Inc. |
4.4%
|
| 4 | Hosokawa Alpine American, Inc. |
3.9%
|
| 5 | US Extruders |
3.9%
|
| 6 | Shini USA |
3.9%
|
| 7 | B&P Littleford |
3.4%
|
| 8 | Automated Manufacturing Systems |
3.4%
|
| 9 | Davis-Standard LLC |
3.0%
|
| 10 | Kobe Steel USA Inc. |
3.0%
|
Derivation Method
The ranking is calculated based on the click share within the extruder page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
United States of America
|
16 | 41.0% |
|
China
|
9 | 23.1% |
|
Japan
|
7 | 17.9% |
|
Germany
|
3 | 7.7% |
|
Denmark
|
1 | 2.6% |
|
Switzerland
|
1 | 2.6% |
Austria
|
1 | 2.6% |
France
|
1 | 2.6% |
173 products found
173 products
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