25 Styrofoam Cutter Manufacturers in 2024
This section provides an overview for styrofoam cutter as well as their applications and principles. Also, please take a look at the list of 25 styrofoam cutter manufacturers and their company rankings. Here are the top-ranked styrofoam cutter companies as of November, 2024: 1.Hotwire Systems ltd, 2.Winons, 3.XYCorp, Inc..
Table of Contents
What Is a Styrofoam Cutter?
A styrofoam cutter is a tool used to cut styrofoam. There are two main types: exothermic and blade types.
It is important to select the appropriate cutter according to the type of styrofoam and the type of processing to be performed.
Uses of Styrofoam Cutters
Styrofoam cutters are used in a wide range of applications, from children's crafts to DIY and professional workplaces. While hot cutters, heat cutters, and hot knives can cut plastic and PVC, styrofoam cutters are specialized for cutting styrofoam and styrene boards.
Regular cutters are not suited for cutting styrofoam, which can lead to uneven cut surfaces and unexpected injuries. Since there are many types of styrofoam cutters, using the right one for the purpose of the job will lead to improved work efficiency and accuracy of the finished product.
Principle of Styrofoam Cutters
There are two types of styrofoam cutters: the heat-generating type and the blade type.
1. Heat-Generating Type
Heat-generating cutters generate heat by passing an electric current through a nichrome wire, which melts styrofoam while cutting.
2. Blade Type
Blade-type cutters have fine blades and cut styrofoam by pressing and applying force to the cutter.
Types of Styrofoam Cutters
1. Heat-Generating Type
The heat-generating type uses heated nichrome wire to melt styrene foam for cutting, resulting in a clean-cut surface and no shavings. There are U-shaped, pen-shaped, and tabletop types. It is mainly suited for detailed work.
2. Blade Type
The blade type is mainly used for cutting with a fine corrugated blade like a saw. Since styrofoam is cut by sawing rather than melting, the cut surface is rough and shavings are produced. This type of cutter is suitable for cutting large pieces of styrene foam.
How to Choose Styrofoam Cutters
Styrofoam cutters of the exothermic type are used to cut relatively small pieces of styrofoam. On the other hand, the blade type is often used for cutting larger styrofoam.
1. Uses
Heat-generating U-shaped and pen-shaped types are suitable for fine work such as cutting curves, creating cutouts, and three-dimensional modeling, such as figures, as well as for processing small materials. However, they are not suitable for large or thick materials.
The tabletop type is similar to a tabletop electric thread saw and can cut to exact dimensions and angles. Since you can handle the material with both hands, you can work calmly and accurately.
The blade type is suitable for cutting large materials. Since it does not require a power source, it can be used outdoors. They are also used for cutting insulation materials at construction sites.
2. Power-Operated and Battery-Powered Types
There are two types of heat-generating types: battery type, in which a battery is inserted into the tool, and power supply type, in which the tool is connected to an outlet and powered by an electric power source. The power supply type should be selected when working for long hours or when cutting large or hard materials at high temperatures is required, while the battery type should be selected when portability is important.
3. ON/OFF Switchable Type and Button Type
There are two types of heat-generating types: those that are switched on/off and those that are used by pressing a button. When used for long periods of time, the switchable type is convenient and less stressful on the hands.
When not in use, the power must be turned off for safety reasons. For use by children or for short periods of time, the type that generates heat only when the button is pressed is suitable.
4. Whether an Attachment Is Used
The end of the power supply has an attachment that can be switched to a pen or U-shape depending on the purpose. This type of cutter is suitable for diorama creation and hobby use.
Other Information on Styrofoam Cutters
How to Use Styrofoam Cutters
1. Heat-Generating Type
Heat-generating styrofoam cutters cut styrofoam into the desired shape by slowly touching the wire to the styrofoam and melting it. If the cutter is moved too fast, the styrofoam cutter will not melt sufficiently, causing it to snag.
2. Blade Type
When using a blade-type cutter, place the blade on the styrofoam cutter and press down to cut, being conscious of exerting force when pressing. Unlike the heat-generating type, chips are generated, so cleaning up after work is necessary.
List of 25 Styrofoam Cutter Manufacturers
*Including some distributors, etc.
Sort by Features
- Default
- Company Size: largest first
- Year Founded: oldest first
- Year Founded: earliest first
Sort by Area
- United States of America
- Armenia
- China
- Denmark
- Estonia
- France
- Germany
- Japan
- Poland
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Logan Graphic Products, Inc.
Foam Cutters
Manufacturer Overview
Logan Graphic Products, Inc., based in Illinois, USA, is a manufacturer of mat cutting equipment and accessories. The company manufactures mat cutting equipment as well as framing tools, foam cutting tools, glass & plexi cutting tools and cosplay cutting tools. These products are designed for artists, crafters, photographers and professional framers. The company's products are carried by authorized dealers worldwide including art supply stores, craft and hobby stores, and photography supply shops. It shares the dealers' information on the website.
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uchida of America, Corp
SUPER HOTWIRE FOAM CUTTER
Manufacturer Overview
Uchida of America, Corp, established in 1973 and based in the United States, is a manufacturer of office, craft, and art-related materials. The company also produces and supplies pens and markers, home decor, fabrics, scrapbooks, and craft supplies to schools, artists, craft persons, and hobbyists. The parent company of Uchida was established in 1910 in Tokyo, and all the products made by the company are manufactured in factories located in Japan.
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RCFoamCutter
RCFoamCutter - Mini CNC Foam Cutter
Manufacturer Overview
RCFoamCutter, established in 2006 and based in Sunnyvale, California, United States, is a manufacturer of CNC foam cutters. The company produces and supplies products such as mini-CNC foam cutters, large machines, ball screw machines, and mini parts to different industries, including aerospace, aeronautics, hobby shops, and universities. Apart from this, the company also cuts EPS, XPS, and EPP to create signs, logos, letters, hobby models, and crown moldings. The foam cutters and sign cutters made by the company are made in different sizes to cater to the needs of customers worldwide.
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Hot Wire Foam Factory
Foam Cutting Tools
Manufacturer Overview
Hot Wire Foam Factory, headquartered in Lompoc, California, is a manufacturer specializing in foam cutting and shaping tools, foam coating products, instructional DVDs, and patterns. Its product line includes Hot Wire Foam Sculpting Tools, Crafter's Hot Knife, Pro Hot Knives, Industrial Hot Knife, and Freehand Router, primarily used for crafting displays, decorations, scenery terrain, and more. These tools make it easy to sculpt and cut various foam types. The company is known for delivering quality products, according to customer testimonials.
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XYCorp, Inc.
EPS Foam Cutting Machines
Manufacturer Overview
Xycorp Inc, is a manufacturer of Industrial CNC Machinery since 1979 based in Kentuky. The company designs and builds micro-processor controlled industrial automation systems such as Industrial CNC Plasma Cutter Machines that offers precision cutting of steel, aluminum, brass, copper, and other conductive metals. The Automated CNC Foam Cutting Machinery have applications in the foam fabrication product markets and the Foam Machine Fabricators are used for producing foam and coated foam products in the arts, building, and packaging industries.
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FastCap
KAIZEN FOAM HOT KNIFE
Company Overview
FastCap, established in 1997 and headquartered in Washington, USA, is a manufacturer of woodworking products and tools. The company started an idea for a self-adhesive screw cap cover and has expanded its products base to an array of woodworking products and tools including fastcaps & fastedge, flexible bags, measuring & layout products, safety products and various hardwares for cabinet makers and woodworkers. It also offers resources like books, videos and SDS sheets for the product details. The company has distributors in over 20 countries with the contact information on the website.
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Foamlinx LLC
Large Size CNC Hot Wire Foam Cutters
Company Overview
Foamlinx LLC, established in 2001 and based in Sunnyvale, CA, USA, is a manufacturer and supplier of CNC foam cutting equipment. The company's product range includes small CNC hot wire foam cutters, medium CNC hot wire foam cutters, large CNC hot wire foam cutters, CNC hot wire foam sign cutters, and CNC routers. These machines are used for creating props, logos, architectural shapes, and aircraft parts. The equipment serves industries such as aerospace, construction, packaging, events production, and theme parks. The company offers services like foam cutting, foam recycling, fast-assembled crates, and 3D printing over foam.
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Carolina Knife & Manufacturing, Inc.
Foam Cutter
Company Overview
Carolina Knife & Manufacturing, Inc. is a manufacturer and supplier of industrial blades and machine knives founded in 1977 and headquartered in Asheville, North Carolina. The company specializes in steel and carbide knife manufacturing, knife sharpening, and lapping services. It offers circular blades and knives, tire and rubber blades, carbide cutters, knife holders, and hardened sleeves. The company adheres to ISO quality standards and caters to diverse sectors, including tire and rubber, paper conversion, textiles, plastics, and metal processing.
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VEVOR
Foam Cutter Machine
Distributor Overview
VEVOR, established in 2007 and based in Shanghai, China, is a supplier of equipment and tools. The company sells forestry tools, hydroponic gardening supplies, pots, planters, fishing equipment, and construction equipment in retail stores. The company's technical teams have chosen elevated tools and equipment, guaranteeing that every product satisfies the needs of users and a constant quality level. It has a worldwide supply network, with over sixty warehouses across the United States, Canada, the United Kingdom, Germany, Australia, and other nations and areas.
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Pro Bauteam Vertriebs- & Produktionsgesellschaft mbH
Alucutter Pro
Manufacturer Overview
Pro Bauteam, established in 2009 and based in Germany, is a manufacturer of insulation and hot wire cutters. The company specialises in making different hard foam cutters with hot wire, hard foam cutters with blades, insulation cutters, and accessories. The company's cutting tools offer an affordable solution for handling insulating materials due to their precise cutting, robust design, and user-friendliness. It is the world's first producer of the battery-powered hot wire cutter and then the hand-held cutter for continuous use.
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The Army Painter
GAMEMASTER: HOT WIRE FOAM CUTTER
Manufacturer Overview
The Army Painter, established in 2007 and based in Central Jutland, Denmark, is a manufacturer of paints and hobby accessories. The company produces different products such as quick shade dip, color primers, warpaints acrylic, speed paint, and warpaints air. Quick shade and color primers were launched by the company in 2007, and later added tools and brushes to the portfolio of products. The company acquired Dungeons & Dragons and has won 4 Gazelle awards since its establishment.
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CROMA Foam Processing Techonologies
Hotwire foam cutter
Manufacturer Overview
Croma Foam Processing Technologies, established in 1984 and headquartered in Bournezeau, France, is a manufacturer of polystyrene foam cutting machines and coating solutions. The company's main product line includes hot wire foam cutting machines and hand-held cutting tools used to produce rigid plastic and lightweight polystyrene foam for architectural and building decorative elements. It also distributes the Stylprofil EPS-specific (expanded polystyrene) coating solution, which provides durability, strength, and flexibility to the exposed surfaces of polystyrene foam elements, to which primers and paints can be applied without the fear of cracking and peeling.
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Nantong Healthcare Machinery Co., Ltd.
Foam Cutting Machine
Manufacturer Overview
Nantong Healthcare Machinery Co. Ltd., established in 2007 and operating out of Jiangsu, China, is a specialist manufacturer of foam conversion equipment, machinery, and complete custom foam processing and cutting lines. The company is heavily invested in consistently improving its existing range of CNC contour cutting machines and developing and commercializing industry-leading foam cutting technologies. It holds a number of patents, including for its oscillating blade and continuous blade machines that deliver smooth, fast, and efficient foam block cutting for all foam types. Secondary products include equipment for mattress processing machines, conveyor systems, and foam block storage rack systems.
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Heißschneide-Geräte und -Maschinen GmbH
Styrofoam Cutters
Manufacturer Overview
Heißschneide-Geräte und -Maschinen GmbH, established in 1977 and headquartered in Geisenheim, Germany, is a manufacturer of heat-cutting machines and related equipment. The company's products include cutting blades, rope, and belt cutting machines, and thermal shape cutting installations. Its heat cutters are used for accurate cutting of ropes, belts, and thermoplastics, catering to packaging and textiles applications. Its rope and belt-cutting machines offer automated length-cutting capabilities, streamlining processes in the shipping, logistics, and construction sectors. The company's thermal shape cutting installations enable precise shaping of materials and are used in automotive and aerospace industries for prototyping and manufacturing components.
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ESUN INTERNATIONAL CO., LTD.
Foam Cutting Machine
Manufacturer Overview
Esun International Co. Ltd., established in 2007 and headquartered in Ningbo, China, is a manufacturer of mattress and foam production machinery and materials for mattress making. The company's products include various application-specific and automated mattress construction machines, a range of PU foam processing machines, and complete PU foaming production lines. It also offers complete turnkey solutions for mattress, foaming, and foam processing plants. From pre-purchase consultation on its machines, its support services include installation, machine operation start-up, and fine tuning. It also offers 24-hour customer service to its clients across more than 100 countries and regions.
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GOCHANGE
Power Tools
Manufacturer Overview
Gochange (legal name: Shenzhenshi Futianqu Xiangsheng Dingmeng Maoyi Shanghang), established in 2017 and headquartered in Shenzhen, China, is a manufacturer of foam cutters and wall repair products. The company's first product was released in 2018, with a number of more complex foam cutters following shortly afterwards, including its Gochange 3 in 1 electric foam cutting kits, pin-vise-packed micro mini precision twist drill bit sets, and self-adhesive drywall patch and mending agents that come with hole filling and smoothing applicators. The GoChange brand meaning is based on the concept: go and change your life.
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PROXXON
Hot wire cutters
Manufacturer Overview
PROXXON, founded in Niersbach, Germany in 1977, is a manufacturer of high-quality power tools. The company has been producing tools for the MICROMOT system, and its product line includes handheld and table top tools, rotary tools, belt and angle sanders, circular or scroll saws to a complete lathe and milling system. It is a sought-after company worldwide for its precision power tools, serving customers in more than 80 countries from its sales headquarters in the “Industriepark Region Trier” in Föhren, Germany.
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MEGAPLOT POLAND
Styrofoam cutter polystyrene cutting machine XPS
Company Overview
MEGAPLOT POLAND, established in 2003 and based in Sosnowiec, Poland, is a manufacturer and supplier of CNC foam cutting machines. The company's product range includes CNC foam cutting machines, hot wire CNC foam cutters, styrofoam cutter machines, rock wool cutting machines, and insulation cutters. These products assist in the precise cutting and designing of various materials. It primarily serves the construction, manufacturing, design, and insulation industries. The company offers services such as 24/7 technical support, a five-year warranty, unlimited software updates, and localized support in over 45 countries.
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Company Overview
RYOBI was established in 1943 and is a manufacturer of builders' hardwares based in Fuchu, Hiroshima, Japan. The company sells various products such as air compressors, garden shredders, glue guns, pest control, and rotary hammers. The products are branded into different categories based on platforms such as 18V One+, 40V, 80V, USB Lithium, and Link Storage. The company is affiliated with The Home Depot as the exclusive seller and distributor of the products. The company also marketed the DIY product line under the brand of Ryobi Nation.
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Woodland Scenics
Hot Wire Foam Cutter
Company Overview
Woodland Scenics, established in 1975 and based in Linn Creek, Missouri, USA, is a manufacturer and supplier of model railroad scenery materials. The company's product range includes N scale items, HO scale items, O scale items, a tidy track rail and wheel maintenance system, and a subterranean lightweight layout system. These products are designed for the creation and detailing of model railroads and terrains. The company serves industries such as model railroading, hobby crafting, educational tools, and terrain modeling. The company also offers product design, hobbyist instruction, model layout consultation, and customer support.
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Company Overview
Hardell, an American company founded in 2015 and headquartered in Hagerstown, Maryland, is a manufacturer and supplier of electric tools. The company's product portfolio includes cordless rotary tools, corded rotary tools, safety goggles, corded engravers, and LCD rotary tools. These products are used in various industries, including metalworking, electronics, carpentry, lapidary, and DIY and home improvement. The company provides services, including contact information, instructions or user manuals, payment methods, and shipping and delivery.
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Foam Cutters, LLC.
Hot Wire EPS / XPS Foam Cutting 101
Company Overview
Foam Cutters, LLC, established in Fort Worth, Texas, USA, is a manufacturer and supplier of hand-held hot wire foam cutting tools. The company's product range includes the hot wire foam cutter, nichrome wire, René 41 wire, and spare fuses. These products are designed for efficient shaping and cutting of EPS and other foam materials, addressing needs in commercial, residential, and industrial projects. The primary industries it serves include the polyurethane industry, construction, and manufacturing. It also offers services such as the distribution of its tools to EPS manufacturers, block molders, contractors, and subcontractors.
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Tamiya USA
STYROFOAM CUTTER
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Winons
Foam Cutter
Distributor Overview
Winons LLC, established in 2016 and with headquarters in Sheridan, Wyoming, United States, is a private label product buyer and a retail supplier of Winons-branded DIY handicraft hand tools to individual consumers across global marketplace platforms. The company's products include foam cutting kits with durable carry cases, electric hot-knife foam and styrofoam cutters, and wood burning tools and kits for wood handicraft decoration. It has also published a small number of articles on its own retail e-commerce website with content related to types of handicraft foams and limited advice on how to draw using soldering irons equipped with wood-burning tips.
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Hotwire Systems ltd
FOAM CUTTERS
Distributor Overview
Hotwire Systems Ltd is a distributor of European Hot Wire Systems, founded in 2017 and headquartered in Harjumaa, Estonia. The company specializes in the sale, maintenance, and repair of equipment for cutting of foamed polystyrene. It offers hot wire foam cutters, hand-cutters, CNC foam machines, and XTR fast wire cutters. The company has worldwide logistic partners, including TNT, UPS, DPD, and ACE logistics. Its products are sold in Europe, Asia, Africa, America, and Australia, serving the construction, packaging, automotive, and other industrial sectors.
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Styrofoam Cutter Manufacturer Ranking
*Including some distributors, etc.Ranking as of November 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Hotwire Systems ltd |
19.4%
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| 2 | Winons |
12.9%
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| 3 | XYCorp, Inc. |
12.9%
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| 4 | Heißschneide-Geräte und -Maschinen GmbH |
9.7%
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| 5 | VEVOR |
6.5%
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| 6 | CROMA Foam Processing Techonologies |
6.5%
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| 7 | Pro Bauteam Vertriebs- & Produktionsgesellschaft mbH |
3.2%
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| 8 | The Army Painter |
3.2%
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| 9 | MEGAPLOT POLAND |
3.2%
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| 10 | RCFoamCutter |
3.2%
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Derivation Method
The ranking is calculated based on the click share within the styrofoam cutter page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
- RYOBI: 7,362
- Nantong Healthcare Machinery Co., Ltd.: 150
Newly Established Company
- Winons: 2016 (8 years ago)
- Hardell: 2015 (9 years ago)
- The Army Painter: 2007 (17 years ago)
Company with a History
- RYOBI: 1943 (81 years ago)
- uchida of America, Corp: 1973 (51 years ago)
- Logan Graphic Products, Inc.: 1974 (50 years ago)
Styrofoam Cutter Manufacturers in United States
*Including some distributors, etc.
- Logan Graphic Products, Inc.
- uchida of America, Corp
- RCFoamCutter
- Hot Wire Foam Factory
- XYCorp, Inc.
- FastCap
- Foamlinx LLC
- Carolina Knife & Manufacturing, Inc.
- VEVOR
Global Distribution of Styrofoam Cutter Manufacturers by Country
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
United States of America
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9 | 45.0% |
China
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3 | 15.0% |
Germany
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2 | 10.0% |
Denmark
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1 | 5.0% |
France
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1 | 5.0% |
Poland
|
1 | 5.0% |
Japan
|
1 | 5.0% |
| Armenia | 1 | 5.0% |
| Estonia | 1 | 5.0% |
