This section provides an overview for cutting services as well as their applications and principles. Also, please take a look at the list of 14 cutting service companies and their company rankings. Here are the top-ranked cutting service companies as of November, 2024: 1.LJ Design & Manufacturing, 2.Stewart Lumber & Hardware Co., 3.Dudley Industries.
Table of Contents
Categories Related to Cutting Services
Cutting service is a general term for a process used to cut an object into two pieces.
It is used to combine materials for machine parts, such as round bars or plates. Common cutting services include using sword blades, scissors, and saw blades as tools, melting the material to be cut with a flame, and cutting by spraying fine powder.
When cutting out materials, machine tools that match the shape of the material are used. Pipe, angle, and channel materials are easy to machine.
There are a wide variety of processing methods depending on the target material. By using the appropriate cutting service, the best procedure can be used.
For example, laser cutting services can be used for a wide range of applications, such as sheet metal, accessories, and signboards, because the material can be cut according to the created data. The thickness that can be cut varies depending on the material.
Wire-cut EDM can be used for cutting services for hard materials such as ceramic and tungsten. Waterjet machining is suitable for machining rubber and reinforced plastics that are easily deformed by heat. Milling is used for spacers for machine parts, while turning is used for shafts and bearings.
The lathe is capable of various cutting processes. A butt cutting tool or other tool is attached to the lathe to cut bars and other workpieces. This cutting service is used at the end of the process when the bar or other workpiece is longer than the desired length.
A lathe is used for a wide variety of cutting services, and tools such as metal saws can be attached to the lathe for cutting services.
Two blades are prepared at the top and bottom of the workpiece and pressed to cut the workpiece to the desired size and shape. In this case, it is often called shearing, a type of cutting service.
Cutting is performed by laser. Complex shapes can be cut.
Cutting is performed by jetting water under ultra-high pressure through a nozzle with an extremely small diameter.
Cutting is performed by electrical discharge using electrode wires. Complex shapes can be cut.
A wide variety of machine tools are used for cutting services.
A bandsaw is used to cut plates. The band aw has a blade of about 8 mm in width that rotates from top to bottom to cut the material. When cutting boards with the band saw, a shaving margin (3 to 5 mm) should be taken into account. If you use military gloves, you may get caught in the blade, so do not use them and hold the material firmly with both hands. However, do not place your fingers in the direction of the blade.
A hacksaw is used to cut round bars. The hacksaw automatically moves the blade back and forth. By placing the blade on a fixed material, a round bar can be easily cut. Fix the material at an appropriate length and move the bow saw blade. Slowly place the blade over the material and the cutting will be completed automatically.
When cutting round bars with a diameter of 10 mm or less, use a handsaw instead of a hacksaw. The reason is that the blade of the hacksaw will be damaged. When cutting materials with a handsaw, apply force when pushing and relax when pulling. The material is secured in a vise.
A foot-operated cutting machine is used to cut steel plates less than 1 mm thick and aluminum alloy plates less than 2 mm thick. The cutter can cut by simply aligning the injured plate with the blade and pressing down hard on the pedal. The foot pedal cut-off machine is used for cutting in a straight line.
The high-speed cut-off machine cuts materials with a grinding stone of about 5 mm in thickness that rotates at high speed. It can quickly cut materials with thin walls, such as steel pipes and angle materials.
In gas cutting, steel materials are melted and cut by the combustion heat of acetylene gas and oxygen. Beginners may find that the cut surface is bent and quality cannot be ensured. Also, a qualification is required to perform gas cutting.
*Including some distributors, etc.
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Thomas A. Caserta, Inc, is an American-based manufacturer of rubber products and parts since 1948 whose headquarters are in Robbinsville, New Jersey. The company’s product portfolio includes washers, bushings, gaskets, cords & tubing manufactured from materials such as EPDM, neoprene, nitrile, SBR, silicone, and Viton. The company uses manufacturing methods such as high-speed on-demand cut, lathe cut, guillotine cut, die cut, and hand cut processes depending on size, tolerance, and material required. The company offers services such as designing, prototyping, compounding, cutting, and extruding.
Cutting Edge Fabrication (CEF) has been a custom manufacturer, specializing in welding medium to large structures and metal parts since 1990. As a Milwaukee-based metal cutting company, CEF employs state-of-the-art CNC plate cutting methods including laser, oxy-fuel flame, and high-definition plasma cutting, along with production sawing and shearing. The company does precise metal forming, bending, and rolling, complemented by metal assemblies and surface finishing for comprehensive product creation. Holding ISO 9001:2015 certification, its metal fabrication services span the regions of Wisconsin and Northern areas.
Xometry is an American AI-driven B2B platform of custom parts and assemblies, with minor operations as a contract manufacturer that was originally established as NextLine Manufacturing Corp. before its rebrand in 2015. Based in North Bethesda, Maryland, the company connects manufacturers and buyers via a range of services including instant quoting and a web database. They also offer sheet metal fabrication, CNC machining, 3D printing, injection molding, and die casting services for rapid prototyping or high-volume production projects. Xometry chiefly serves clients in the defense, robotics, aerospace, and automotive sectors, including BMW, Bosch, and NASA.
Nifty Bar Grinding & Cutting Solutions, Inc. is a manufacturer offering custom grinding and cutting solution services that is headquartered in Penfield, New York, and was established in 1978. The company provides grinding and precision cutting. Its grinding service catalog ranges from blanchard grinding, double-disc grinding, and surface grinding. Whilst, the precision cutting services include CNC torch cutting, precision saw cutting, and waterjet cutting. The company caters to diversified industries and specifically caters to remodeling, knives and blades, signage, tooling, and fixtures.
Dudley Industries, established in the United Kingdom in 1942, is a manufacturer and supplier of washroom and hygiene products. The company specializes in providing innovative solutions for commercial and public restroom facilities. With a strong global footprint, it serves a wide array of clients, including businesses, healthcare institutions, and hospitality sectors. Its sustainability and cutting-edge design has earned it an acknowledgment in the washroom equipment industry. Its achievements include numerous industry awards, highlighting its excellence in delivering hygienic, durable, and environmentally responsible solutions.
Thyssenkrupp Materials France, established in 1975 and headquartered in Maurepas, France, is a steel and non-ferrous materials distributor. The company's products include mechanical steel, stainless steel, and non-ferrous metals. It also offers a range of specialty steels manufactured to meet application requirements. From blanks to semi-blanks, it provides processing services to meet customer specifications and supplies parts that integrate into clients processing and manufacturing systems. It serves clients in the automotive, construction, and railway industries.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | LJ Design & Manufacturing |
9.4%
|
2 | Stewart Lumber & Hardware Co. |
9.4%
|
3 | Dudley Industries |
9.4%
|
4 | Cutting Edge Fabrication |
9.4%
|
5 | Nifty Bar Grinding & Cutting Solutions, Inc. |
9.4%
|
6 | Thomas A. Caserta, Inc. |
9.4%
|
7 | Dillinger Hütte |
6.3%
|
8 | Fall River Apparel |
6.3%
|
9 | Ruitai Mould |
6.3%
|
10 | TPI Custom Solutions |
6.3%
|
Derivation Method
The ranking is calculated based on the click share within the cutting service page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 9 | 64.3% |
United Kingdom | 1 | 7.1% |
Germany | 1 | 7.1% |
Netherlands | 1 | 7.1% |
China | 1 | 7.1% |
France | 1 | 7.1% |