This section provides an overview for tig welding services as well as their applications and principles. Also, please take a look at the list of 32 tig welding service companies and their company rankings. Here are the top-ranked tig welding service companies as of November, 2024: 1.Precise Metal Products LLC., 2.Tig Mig Mobile Welding, 3.Miller Electric Mfg. LLC.
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A TIG welding service is a type of arc welding that uses heat from an arc to weld a workpiece.
TIG is an acronym for Tungsten Inert Gas. A tungsten electrode is used for the welding electrode and an inert gas such as Ar or He is used for the shielding gas.
In MAG welding, which uses active gas as the shielding gas, metals that react with active gas, such as aluminum, cannot be welded.
The high heat of arc discharge generated by TIG welding reaches 11,000°C at the center of the spark, making it possible to process any metal. Shielding gas such as argon or helium gas is used to prevent spattering and ignition during welding.
A TIG welding service is an easy-to-use welding method for beginners because it does not produce sparks and is quieter than conventional EDM.
AC TIG welding services are used when processing metal sheets such as aluminum and magnesium, etc., on which surface oxide film is formed.
TIG welding services are similar to general arc welding, in which a high voltage is applied between the electrode and the base metal to break down the insulation between the electrode and the base metal, and then an arc current flows. In TIG welding, thermionic emission from the tungsten electrode is used, so basically the electrode is often used as the cathode and the base material as the anode.
In MAG welding, welding proceeds as the electrode melts. However, in TIG welding services, the electrode is basically used only to supply electrons.
There are two types of TIG welding services, depending on the combination of current used and electrode polarity.
DC Positive polarity
As described in the TIG welding services principle, when welding with DC positive polarity, electrons emitted from the electrode side (cathode) reach the workpiece side (cathode), resulting in a very high temperature on the workpiece surface. Direct current welding is a method of welding metals by means of high heat.
DC Reverse Polarity
This welding method enables the welding of metals with oxide films on their surfaces, such as aluminum and magnesium, which cannot be processed with DC-positive polarity. In both of the above metals, oxide films with high melting points (>2000°C ) exist on the metal surface. Therefore, if TIG welding services are executed without measures to prevent oxide film, the temperature difference between the metal surface and the metal interior becomes too large to weld the workpiece.
To solve this problem, reverse polarity welding is a method in which the electrode polarity is reversed, with the positive (⊕) pole on the electrode side and the negative (⊖) pole on the workpiece side. By welding with reverse polarity, the oxide film on the surface of the base metal can be removed (cleaning action).
However, when the polarity is reversed, a large number of electrons collide with the electrode, resulting in significant electrode wear. In addition, since the cathode spot moves around, the heat input to the base material is dispersed and the amount of penetration is reduced. As a result, it is not possible to perform high-quality welding with DC reverse polarity.
AC welding is a welding method in which the polarity of the electrode is cyclically converted, alternating between DC positive and DC reverse polarity. High-quality welding by DC positive polarity and cleaning action by DC reverse polarity can be used together. It is possible to suppress electrode wear caused by DC reverse polarity.
The following is a summary of the advantages and disadvantages of TIG welding services based on the explanations given so far.
Merits
Disadvantages
*Including some distributors, etc.
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Miller Electric Mfg. LLC (MEM) is an American manufacturer of arc welding and cutting equipment originally founded in 1929 before its acquisition by Illinois Tool Works (ITW) in 1993. Headquartered in Appleton, Wisconsin, the company produces various welders such as tungsten inert gas (TIG) and engine-driven models, wire feeders, and plasma cutters. It also offers related consumables and accessories, such as connector kits, spot welding tongs, safety equipment, and flux-cored wires. MEM products are commonly used in metal fabrication, manufacturing, and construction, as well as in the aviation industry.
Dynamic Design & Manufacturing, Inc. is a known manufacturer based in Niwot, Colorado, USA, founded in 1983. The company's products include precision sheet metal and machined products and parts, offering sheet metal fabrication services for a wide range of industries. Its services include laser cutting, CNC punching/machining, press brake forming, metal rolling, wire EDM, welding, and assembly. The company is AS9100 / ISO 9001 registered and ITAR compliant, ensuring quality for its products and embuing confidence to its customers.
Aldine Metal Products Corp. founded in Danbury Road, New Milford, Litchfield County, USA, in 1938, is a manufacturer of custom sheet metal fabricated products. The company’s product portfolio includes enclosures, cabinets, racks, frames, and panels. It serves industries, including electrical, mechanical, HVAC, medical, industrial, telecommunications, automotive, railroad, and Packaging equipment. The company has received SMACNA's Contractor of the Year Award and It provides services in engineering, design, machining, welding, and painting.
Precision Machine Co., Inc., founded in Richmond, VA, in 1959 is a manufacturer of precision custom-made machined parts. The company's product portfolio includes CNC Machining, Prototype Machining, Precision Turning and milling, assembly services for multi-component projects and various finishing options, including polishing, anodizing, and plating. The company serves markets including Medical and Healthcare, Aerospace and Defense, Consumer Goods, Industrial Manufacturing and Construction and Building. The company provides services such as Product Selection Guidance, Engineering Support, and Custom Manufacturing.
Marco Specialty Steel, Inc. established in 1992 is a main supplier of specialty metals such as stainless steel, nickel alloys, and titanium. The company is headquartered in Houston, Texas. The company provides the industry's turn-around times for custom manufacturing of woven or welded wire cloth, punched perforated metal, expanded metal, bar grating, and fiberglass grating. They maintain a broad and diverse inventory that is tailored to meet the demanding daily requirements of their customer base. Additionally, the organization provides custom manufacturing and fabrication services for all their products.
Precise Metal Products, established in 1957, is a manufacturer and supplier based in Phoenix, Arizona, specializing in metal, machining, formed and finished assemblies. The company offers metal fabrication and machined components for the aerospace, power generation and military industries. Their portfolio of services includes hydroforming and punch press services, metal spinning. roll forming services, CNC machining services, and others. The company holds ISO 9001:2015 certification and offers solutions and value-added products to customers across diverse industries and locations.
AWI Manufacturing Inc. is an american-made stainless steel product manufacturer established in 1970 in Winsted, Minneasota. The company offers various products that are mainly aimed at the food and beverage industries. However, it serves the plumbing, packaging, and contractor markets as well. It counts with a diverse catalog, inlcuding drain systems, hex hangers, tanks, flow plates and more. In addition, it offers custom fabrication services, which range from tube laser cutting to welding, through forming, assembly and finishing, and rolling. The venture is ISO 9001:2015 certified.
Superior Joining Technologies, Inc. was founded in 1992 and is a manufacturer of precision welding products and services based in Machesney Park, Illinois, United States. The company offers various precision welding services such as manual welding, microscopic welding, laser welding, seam welding, and resistance spot welding. Various industries have been served by the company including aviation, medical, defense, nuclear, and maritime. The company has been certified with ITAR, Nadcap Accreditation, and Military Critical Technical Data Agreement.
Micro Weld, Inc, is a Minneapolis-based, ISO 13485 microscopic laser and tig welding company serving medical device manufacturers, mold manufacturers, oil and gas along with general industrial markets. The company offers services such as micro welding on plastic injection molds, tool molds, medical devices, industrial applications, aerospace, defense, and production in all industries. The company also provides services such as mold revision and repair, custom manufacturing, national delivery, and customer support.
Thieman Manufacturing Technologies was founded in 1977 and headquartered in Ellenboro, USA, as a Custom Metal Fabricator and CNC Machine manufacturer. The company offers metal fabrication capabilities with a specific emphasis on delivering proficient service, prompt outcomes, dependable results, and accurately crafted customized metal products to customers inside the continental United States. Thieman Manufacturing has the requisite expertise and adaptability to collaborate with large-scale national businesses and autonomously operated enterprises.
Technox Machine & Manufacturing Inc. is the manufacturer of machine parts and supplier of machining services based in Chicago since 1976. Their machining services include fabricating, grinding, cutting and welding requirements for all sorts of industrial machines. The custom fabrication of materials and machining processes helps cater to industries such as food processing, automation, packaging, printing equipment and more. Metal Fabrication Services includes CNC Milling, CNC Turning, and Sheet Metal Fabrication. There is also Horizontal Boring & CNC Horizontal Boring services along with Horizontal, Vertical, & CNC Turning. Large Part CNC and Heavy Component Machining services are also included.
Lewis-Bawol Welding, established in 1954 and based in Erie, USA, is a manufacturer and supplier of welding services for tools, trimmer dies, and molds. The company's product range includes tool and die repair, injection mold repair/modification, and intricate fabrications. These products are utilized for the repair and modification of tools, dies, and injection molds. The company primarily serves industries such as automotive, aerospace, marine, and medical. Its services include laser welding, tig welding, laser engraving, and precision modifications for large parts.
Weldall Manufacturing, Inc., established in 1973 and based in Waukesha, WI, USA, is an ISO 9001:2015 certified manufacturer and supplier of large weldments and fabrications. The company's product range includes engineering, blasting, cutting, forming/rolling, and weld fit up inspection. These products are utilized in intricate precision CNC machining, heavy-duty equipment fabrication, and ensuring high-quality weldment integrity. Serving industries such as automation, construction, material handling, and mining, the company's services include welding solutions, machining, engineering, and blasting.
Synergy Prototype Stamping, LLC, founded in the United States, is a supplier of metal working solutions. The company's product portfolio includes CNC machines, lathes, milling machines, and metal cutting equipment, among others. It also supplies a wide range of metals, alloys, and consumables needed for metalworking. In addition, the company offers laser additive manufacturing, laser heat treating, laser cladding, remanufacturing, and repair services for complex manufacturing challenges related to wear, corrosion, and tool life.
Omecha, founded in Kauno, Lithuania in 2015 is a manufacturer specializing in customized industrial machinery development and production. The company offers services such as 3D modeling and simulation tools that enable us to visualize and optimize designs, prototyping and testing services to ensure that machinery meets performance and quality standards, and custom control systems for machinery, providing seamless automation and precision in operation. It also provides TIG and MIG welding, machine production, maintenance, and repair services.
ESAB, founded in 1904 and headquartered in Maryland, United States, is a manufacturer of welding as well as cutting equipment and consumables. It manufactures accessories and consumables, arc welding equipment, cutting automation, filler metals, and gas equipment. Moreover, it offers manual plasma cutting, PPE/Safety, robotics, torches, and welding automation. For arc welding, Fabricator EM 400i, for instance, is ideal for heavy industries due to the use of solid and flux-cored wires together with fabricator feed. ESAB has earned ISO 9001, ISO 14001, and the Occupational Health and Safety Advisory Services 18001 certifications.
Schantz Custom Fabrication, founded in the United States in 2016 is a manufacturer of precision machined parts. The company provides machining facilities that are equipped with the latest CNC machinery, ensuring precise and consistent production, CNC milling centers that enable to produce of simple or complex part geometries with high speed precision and metal fabrication. It serves industries such as aftermarket racing products and pavement racing parts and accessories, suspension components, ATVs/UTVs, motorcycles, sports, and diesel truck parts.
Kempston Limited, founded in the UK is a manufacturer of Frames, Chassis, Brackets, Front Panels, and Cages. The company offers services such as precision laser cutting on a variety of sheet metals of different thicknesses, precision metal folding for both ferrous (mild steel, stainless steel) and non-ferrous metals (aluminum, brass, copper, Zintec), welding, powder coating, and product assembly. The company has 34,000 square feet facility and complies with ISO 9001 quality standards.
PBZ Manufacturing, established in 1947 in Lititz, Pennsylvania is a manufacturer and supplier specializing in fabricating metal components and contract manufacturing. The company’s array of solutions includes laser cutting, welding, bending, and powder coating. It also offers custom metal fabrication and assembly, serving diverse industries including industrial machinery, architecture, agriculture, and alternative energy. The company serves as a one-stop shop for manufacturing needs, offering component parts, ready-to-ship assemblies, and turnkey solutions to customers nationwide.
All Metals Fabrication, established in 1994 and based in Ogden, UT, USA, is a manufacturer and supplier of metal products for industrial and architectural applications. The company's product range includes tube laser processing, job shop assembly, and advanced welding, working with materials such as aluminum, copper, steel, and stainless steel. These products find applications in both industrial fabrication and architectural metal fabrication. It serves industries such as mining, construction, infrastructure, and aerospace. The company also offers services such as estimating, engineering, project management, and field installation.
Microform Precision, founded in 1981 and based in Sacramento, California, is a provider of sheet metal fabrication services. Their services include CNC cutting, punching, sheet metal fabrication, and finishing. These solutions are utilized in various industries such as electronics, telecommunications, automotive, and solar energy industries, ensuring structural integrity, functionality, and precise fitment in electronic devices and equipment, such as cable management systems, engine and transmission components, and heat exchangers for solar thermal systems. Microform Precision adheres to international quality standards, holding ISO 9001:2015 certification.
ROJAWELDING, GMBH, founded in Bojnice, Slovakia is a supplier of of complex welding, locksmith, and piping work. The company offers services such as welder, mirror welder, locksmith, and pipe reader capable of reading isometric drawings with qualified welding specialists who hold STN-EN ISO 9606-1i certificates. The company's services are used in Europe for assembly of conveyors, welding of heavy stone crushing equipment, and new large-capacity tanks for storage of diesel, and petrol.
NOVA Fabrication, founded in Istanbul, Turkey in 2011 is a supplier of a wide range of custom metal services. The company provides services including welded manufacturing, gear manufacturing, metal processing and machine spare parts, stainless steel fabrication, and press brake bending. The company also produces a wide variety of materials, including plastic materials such as Steel, Stainless Steel (Inox), Aluminium, and Kestamid, and serves service to 70% Turkish and 30% international companies.
Contracts Engineering LTD., founded in Kent, the UK in 1989 is a supplier of complete sheet metal work and metal fabrication services, including design and manufacture, supply chain integration, and quality assurance. The company provides services including mechanical and electrical assembly services, batch production welding, volume robotic welding, laser cutting, and manual welding and fabrication. The company serves industries such as construction and ventilation, hard landscaping, street furniture and industrial manufacturing.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Precise Metal Products LLC. |
11.2%
|
2 | Tig Mig Mobile Welding |
5.2%
|
3 | Miller Electric Mfg. LLC |
5.2%
|
4 | Superior Joining Technologies, Inc. |
4.5%
|
5 | Micro Weld, Inc |
4.5%
|
6 | Aldine Metal Products Corp. |
4.5%
|
7 | AWI Manufacturing Inc |
4.5%
|
8 | WELDALL MANUFACTURING, INC. |
3.7%
|
9 | Dynamic Design & Manufacturing, Inc. |
3.7%
|
10 | Lewis-Bawol Welding |
3.0%
|
Derivation Method
The ranking is calculated based on the click share within the tig welding service page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 22 | 84.6% |
Lithuania | 1 | 3.8% |
Slovakia | 1 | 3.8% |
Turkey | 1 | 3.8% |
United Kingdom | 1 | 3.8% |