This section provides an overview for rebar processing machines as well as their applications and principles. Also, please take a look at the list of 10 rebar processing machine manufacturers and their company rankings. Here are the top-ranked rebar processing machine companies as of November, 2024: 1.Zhengzhou Ellsen Machinery Equipment Co., Ltd, 2.KRSNA BALAJI ENTERPRISES, 3.Vertex Group.
Table of Contents
Rebar Processing Machines are broadly classified into three types based on their functions: rebar cutters, rebar benders, and rebar welders. Each of these functions is important.
Rebar is a steel material, it is a steel bar for reinforced concrete. A Rebar Processing Machine is a machine tool to process this steel material, known as rebar at construction sites and factories.
As the name suggests, Rebar Processing Machines are used for processing rebar. However, since rebar is generally a steel material used to reinforce concrete and other structures, the actual location where the machine is used must be taken into consideration regarding the use of the Rebar Processing Machine.
In the case of cutting, bending, and welding, the performance specifications of the machine tool required for mass production in a factory are different from those required for work on the construction site, and the requirements for the machine in terms of machine weight, transportation, fuel power, etc., and its usage are also different.
Reinforced concrete, also called RC, is a material that is strong in the compressive direction but lacks tensile strength, which is compensated for by steel bars (which are strong in tensile strength).
Most of today's reinforcing bars are not round steel but have knots and ribs in irregular shapes. This is because the unevenness of the knots and ribs enhances adhesion to the concrete and prevents the rebar from falling out.
Rebar Processing Machines are machines that cut, bend, and spot-weld these irregularly shaped steel materials.
The first is a cutting machine, but there is a Rebar Cutter as a Rebar Processing Machine used at construction sites. Most of them are handy and portable, and they cut reinforcing steel bars either electrically or hydraulically. However, they are not suitable for cutting large quantities of rebar and are intended for on-site use.
On the other hand, the Automatic Rebar Cutting Machine is used in rebar processing factories. There are many fully-automated types that are automated, and a series of processes such as carrying in, cutting, and discharging are performed at high speed under computer control. Processing accuracy can be achieved in mm units, and many of them are capable of processing multiple rebars at the same time.
The bending machine, like the cutting machine, includes a handy type known as a Rebar Bender. However, the Rebar Bender is not suitable for complex bending or handling large quantities.
In factories, Automatic Rebar Processing Machines that can handle complex bending of curves for multiple bars and in large quantities based on NC control, and stationary types called Ring Benders that are dedicated to circular bending are also often used.
Finally, there are welding machines, but various types of Rebar Processing Machines are used for spot welding applications rather than for rebar-exclusive use. For factories, there are also Spot Welding Processing Machines suitable for the rebar assembly method, which combine welding and rebar assembly processing in a single set.
*Including some distributors, etc.
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Sana Industries (India), founded in 1995 and headquartered in Delhi, India, is a manufacturer, trader, and retailer of industrial and construction machinery. The company's product line includes compaction equipment, cement concrete cutters, and rebar processing equipment. These products are used in pouring, shaping, and setting concrete in building and infrastructure projects. It has also expanded its products to include weighing machines designed for weighing heavy vehicles and serves the transportation industry as well as the concrete construction industry.
Tillos Group SA, established in 1987 and headquartered in Greece, is a manufacturer, distributor, and supplier of mesh welding machines. The company produces machines that work with rebar for construction, produce grated steel, and produce fences for property delineation and protection. It supplies individual machines as well as offering full mesh welding plant design, engineering, and installation for large-scale projects per request and is partnered with German Machine Technics ApS GMT, from Denmark, to further both firms technology and market presence.
Zhengzhou Ellsen Machinery Equipment Co., Ltd., established in 1996 and based in Zhengzhou, Henan, China, is a manufacturer and supplier of integrating construction machines. The main products in the company include Cold Rolling Embossing Machine, Program Controlled Pattern Bender, Program Controlled Twist and Torsion Machine, Bar Straightening Cutting Machine, and Bar Cutting/Bending Machine. These tools find application across various construction projects for efficient and precise bending, twisting, embossing, cutting, and straightening tasks.
Jaypee India Pvt. Ltd., established in 1982 and headquartered in Kolkata, India, is a manufacturer, distributor, and supplier of construction equipment and material handling equipment and systems. The company produces products such as rebar bending and spiraling machines, concrete processing machines, and construction debris handling machinery. It also offers a range of hoisting machines and concrete polishing equipment. These devices are used in all areas of construction, including waste removal during and after a project is complete. It welcomes orders from OEMs as well as direct domestic and international orders.
Henan Sinch Machinery Co. Ltd. operates out of Jiaozuo City, China, and is a manufacturer of construction machinery serving a range of industries, from road construction to tunnel mining. The company produces concrete spraying machines, laying machines, and earth movers. Its products are used to pave public spaces, create irrigation, and pour concrete for construction. It also provides customized machine production services, accommodates orders from OEMs, and accepts direct orders from domestic and international clients.
Vertex Scientific and Lab Instruments Co., headquartered in Delhi, India, is a manufacturer, distributor, and supplier of building material testing equipment. The company's product line includes over 2,000 items such as concrete testing equipment, soil lab testing equipment, and material strength testing machines. It also offers a range of oil and petroleum laboratory equipment, construction safety wear, and road safety equipment. The company serves the road construction crews, civil engineering firms, and infrastructure projects.
Spartan Engineering Industries Pvt. Ltd., founded in 1971 and headquartered in Mumbia, India, is a manufacturer, supplier, and exporter of construction and lifting equipment. The company specializes in lifting products that include material hoists, suspended platforms, and fire evacuation lifts, as well as producing rebar processing machines and concrete placement booms. Its products are used in the construction of buildings and infrastructure projects, as well as for material processing, handling, and storage by logistics and distribution companies.
CABR, the China Academy of Building Research, established in 1953 and headquartered in Beijing, China, cooperates with more than 3,000 technical units, including the Beijing Institute of Construction Mechanization Co., Ltd. (BICM), that specialize in the manufacture of new construction equipment and machinery technology. Under CABR, BICM has four subsidiaries, including Langfang CABR Construction Machinery Technology Co., Ltd., which was established in 2003 to develop and produce construction hoists, concrete placing booms, and mast climbing work platforms. Its products have been deployed during Olympic stadium, high-rise building, and big bridge building projects by BCIM and CABR.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Zhengzhou Ellsen Machinery Equipment Co., Ltd |
30.0%
|
2 | KRSNA BALAJI ENTERPRISES |
16.7%
|
3 | Vertex Group |
10.0%
|
4 | TILLOS |
10.0%
|
5 | Henan Sinch Machinery Co.,Ltd |
10.0%
|
6 | Sana Industries (India) |
6.7%
|
7 | Jaypee India Limited |
6.7%
|
8 | CABR Construction Machinery Technology Co., Ltd. |
3.3%
|
9 | Spartan Engineering Industries Pvt. Ltd |
3.3%
|
10 | SPARTAN ENGINEERING INDUSTRIES PVT LTD |
3.3%
|
Derivation Method
The ranking is calculated based on the click share within the rebar processing machine page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
India | 6 | 60.0% |
China | 3 | 30.0% |
Greece | 1 | 10.0% |