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This section provides an overview for edm wire cutting machines as well as their applications and principles. Also, please take a look at the list of 15 edm wire cutting machine manufacturers and their company rankings. Here are the top-ranked edm wire cutting machine companies as of December, 2024: 1.WARWICK MACHINE TOOLS, 2.Kent Industrial USA, Inc., 3.MAKINO INC..
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Categories Related to EDM Wire Cutting Machines
Wire EDM machines are innovative machines that enable precision metalworking.
Electricity is passed through an extremely thin wire, melting conductive workpieces as it performs EDM processing. Wire EDM machines are also called wire EDMs.
A wide range of materials can be processed as long as they are conductive, but the processing method is limited to penetration only. It is also important to note that the melted part by heat becomes an altered layer, which changes the properties of the material.
With their high precision, wire EDM machines can process extremely complex shapes, and are used in a wide range of fields such as automobiles, aircraft parts, and electronic devices. They also make it possible to process parts that were difficult to process with conventional cutting methods, contributing greatly to improved efficiency in product development and research and development.
Wire EDM machines are used in a wide range of applications. They are used in fields such as molds, gears, and jigs, where advanced technology is required. Wire EDM machines and conductive materials can be used for a wide range of applications, from thin sheet metals such as steel, stainless steel, aluminum, and brass, to thin materials that are difficult to process, and even hard metals such as carbide materials.
In addition, since non-contact machining is performed using a wire electrode, the electrode is discharged without touching the workpiece, which has the advantage that even metals that are difficult to process by cutting can be easily machined. It is utilized in a variety of fields, including the manufacture of automobile and aircraft parts and precision equipment. They also make it possible to process parts and delicate shapes that were difficult to process with conventional cutting methods, contributing to improved efficiency in product development and research and development.
Wire EDM machines are characterized by their ability to perform high-precision metalworking in a non-contact, automatic operation. To start machining, a hole is first drilled in the workpiece and a wire is threaded through it, after which the workpiece is moved in a plane in the XY direction and cut according to NC data input in advance.
When cutting, a derivative liquid called processing fluid is used. Water and oil are mainly used, but water is increasingly being used because it is easy to handle, does not cause fires, can be left running at night, removes machining dust, and cools heat.
Two types of machines use water as the processing fluid: the spraying method (pouring method) and the penetrating method (dobbing method). The penetration method is the most common because it allows stable processing without interruption of water.
There are five main types of wire EDM machines: manual wire EDMs, NC wire EDM machines, CNC wire EDM machines, submerged wire EDM machines, and flash-cut EDM machines.
Manual wire EDMs are manually operated machines. They are mainly suited for processing simple shapes and small-lot production. Because of their low initial investment and simple operation, they are often used in small factories and research facilities.
NC Wire Cutting EDMs are numerically controlled (NC) machines that perform machining automatically. They are used in medium to large-scale production lines because of their ability to process complex shapes and precision machining and their high productivity.
CNC wire EDM machines are the most common type of machine where the machining is done by computer numerical control (CNC). They are highly programmable and can easily process complex shapes and a wide variety of materials. They are widely used in many fields, including the manufacture of automobile and aircraft parts.
Submerged wire EDM machines are a type of machine that performs machining while impregnated with a processing fluid. They are mainstream machines because they enable stable EDM without interruption of the processing fluid and provide high accuracy and quality of the finished product.
Flash-cut EDM is a type of machine that enables high-speed and short-time machining. Compared to conventional EDM, machining time is greatly reduced, thus improving production efficiency.
However, there are some restrictions on machining accuracy and quality of the finished product, so the choice must be made according to the application.
*Including some distributors, etc.
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Kent Industrial USA, Inc., founded in 1979 with facilities in the USA, is a manufacturer of grinders, lathes, mills, EDMs, and drill machines. The company's products include manual hand feed and tool and cutter grinders, as well as manual and CNC precision lathes available in various specifications for the energy, automotive, aircraft, and aerospace industries, among many others. Kent Industrial USA, Inc. also supplies parts and full-service on-site maintenance assistance for all of the machinery it supplies.
GF Machining Solutions is a manufacturer of complete solutions for precision components and the mold-making factory. GF Machining Solutions was established in USA and came to inception in 1802. The company portfolio includes Electronic dance music, laser texture, laser micromachine, and additive manufactured machines. Additionally, the company offers spindles, automation, tooling, and digitalized solutions backed by unrivaled customer services and support. They provide solutions, the advances energy-efficient and clean manufacturing of diverse product.
FANUC Corporation, established in 1972 and headquartered in Yamanashi Prefecture, Japan, is a manufacturer of factory automation, robomachine, IoT, and robotics. The company offers an extensive and diversified product portfolio including, servomotor, robodrill small cutting machine, roboshot electric injection molding machine, robocut wire electrical discharge machine, and lasers. These cutting-edge products cater to a wide range of industries, spanning from automotive, health care, and aerospace to electronics. The aim of the company is to provide efficient and low-cost products to customers.
ONA, founded in 1952 and headquartered in Durango, Bizkaia, Spain, is a manufacturer of EDM machines and precision assemblies. The company offers compact, modular, and double-head wire and die-sinking EDMs. In addition to these standard products, it offers integral customized solutions for the design and manufacture of customized machines using EDM technology or a combination of processes. It serves various industries including automotive, turbines, microelectronics, and mold. The company also offers a wide range of digital services and software solutions including smart programming, automation, control and supervision, security, and software.
Taizhou Wenjie CNC Equipment Co., Ltd., established in 2001 and headquartered in Taizhou, China, is a manufacturer of CNC electric spark wire cutting machines and taper linear cutting machine tools. The company offers a wide range of products, including DK77 series fast-speed WEDM, small hole drilling machines EDM, and more. It also offers medium-speed wire cutting machines and 0~90° large swing taper WEDM. Its product is designed to provide stability, ensuring consistent and precise cutting performance. The company has achieved ISO 9001:2000 certification for its quality management systems. It serves various industries such as automotive, mold, aerospace, electronics, and medical.
Oki Electric Cable Co.,Ltd. was established in 1936 and is a manufacturer of telecommunications instrument based in Isesaki, Gunma, Japan. The company produces various communications devices such as high speed interface cables, wire harnesses, EDM wire, optical cables, and OKI cables. The products have been applied in various industries such as robotic, automobile, semiconductor manufacture, medical, and financial sectors. The company also involved in real estate business as one of the four major business operations.
MAKINO INC., founded in 1981 and based in Mason, Ohio, USA, is a manufacturer and supplier of machining solutions. They offer a wide range of products, including horizontal machining centers, vertical machining centers, machining centers, graphite machining centers, and wire and sinker EDMs. These machining solutions enable precise and efficient metal cutting and shaping processes, catering to diverse industries, including aerospace, automotive, medical, and die/mold manufacturing, for increased productivity and quality production of industrial products such as bolts, sheet metals, and more.
KNUTH Machine Tools USA is the American subsidiary of Knuth, originally founded in 1928. The American subsidiary is headquartered in Lincolnshire, Illinois. The company is a manufacturer of industrial machinery and accessories. The company has an extensive product listing including lathes, milling machines, grinding machines, drilling machines, as well as several others. The company’s accessories include consumables for EDM and cutting machines, machining tools, and machine accessories. The company also offers start-up services, maintenance services, repair, and spare parts services.
Beijing Dimon CNC Technology Co., Ltd founded in 2010 is a manufacturer and supplier of precision CNC machining solutions located in Beijing, China. Its product range encompasses CNC machining equipment, precision tools, and machining accessories, vital components in the manufacturing and metalworking manufacturing. The company products find applications in various sectors, from aerospace and automotive manufacturing to electronics and medical device production. Its promise to precision and innovation ensures efficient and quality machining processes across diverse industries.
Ohno Seiko Co. Ltd., founded in 2001, is a Japanese manufacturer and supplier headquartered in Nishio City, Aichi, providing precision metal parts. The company’s product range includes electronic and integrated circuit (IC) parts, such as pallet basses and parts for IC chip carriers. It also offers parts related to lithium batteries and starter devices. The company provides object cutting and welding services as well as grinding processing using cylindrical and surface grinders. It also offers polishing services through lapping processes to achieve surface roughness of specific measurements. These products find applications in various industries, including the automotive and medical sectors.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | WARWICK MACHINE TOOLS |
14.3%
|
| 2 | GF Machining Solutions LLC |
11.8%
|
| 3 | Kent Industrial USA, Inc. |
9.0%
|
| 4 | MAKINO INC. |
8.6%
|
| 5 | Taizhou Wenjie CNC Equipment Co., Ltd. |
8.2%
|
| 6 | Beijing Dimon CNC Technology Co., Ltd |
6.9%
|
| 7 | KNUTH Machine Tools USA, Inc |
6.9%
|
| 8 | ONA |
6.5%
|
| 9 | R. S. Electro Alloys Private Limited |
5.7%
|
| 10 | M M D Dmaic Profile Solutions Private Limited |
5.7%
|
Derivation Method
The ranking is calculated based on the click share within the edm wire cutting machine page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
China
|
3 | 27.3% |
|
United States of America
|
2 | 18.2% |
|
Japan
|
2 | 18.2% |
India
|
2 | 18.2% |
|
Spain
|
1 | 9.1% |
United Kingdom
|
1 | 9.1% |
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