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This section provides an overview for atomizers as well as their applications and principles. Also, please take a look at the list of 16 atomizer manufacturers and their company rankings. Here are the top-ranked atomizer companies as of December, 2024: 1.Ultum Nature Systems Inc., 2.Jaybird Manufacturing Inc., 3.Spraying Systems Co..
Table of Contents
An atomizer is a device that releases atomized water.
Ultrasonic waves and heating are used to transform water into atomized water, which is then released into the space. Applications include space humidification, sterilization, deodorization, and stage effects. The ultrasonic type is often used for sterilization and deodorization.
In the past, they were often used for humidification and sterilization, but recently they have also been used for stage productions. The illumination of the fog increases its luminosity, making it effective for stage effects. There are various types of atomizers, from floor-mounted types to desk-mounted types.
Atomizers are often used to humidify, sanitize, and deodorize spaces. They are also used in stage productions, etc., but the most common uses are as follows:
In winter, the air becomes dry because of the drop in humidity. Dry air causes rough skin, and an increased susceptibility to colds. Humidification is used to prevent dryness and maintain a comfortable space.
Bacteria and viruses exist in the air. Bacterial growth leads to the generation of odors, and viral growth leads to the deterioration of health. Spraying a liquid solution corresponding to disinfection and deodorization is effective in spreading throughout the space.
Atomizers are also used in all industrial fields. From cooling heating elements, to preventing static electricity from humidification, to preventing drying at sites where water-based substances are used, atomizers are used for a variety of purposes.
Atomizers function by atomizing a liquid and then will release it from the device. Atomization can be done by ultrasonic waves or heating, and the atomization mechanism differs depending on the method, but there are two main methods.
Ultrasonic waves are transmitted through the liquid to produce an atomized object. The surface tension of the liquid is involved in the generation. The frequency of the transducer generally used is 2.4 MHz. By changing this frequency, the particle size of the generated mist can be varied.
This method uses the fact that when the temperature of a substance is not high, the molecules remain motionless and fixed, but as the temperature rises, molecular motion becomes more intense. Above the boiling point, molecules move apart and become gas. The vaporized molecules are released into space in atomized form due to the effect of surface tension, which reduces their surface area.
An atomizer using the ultrasonic method consists of a transducer that vibrates the liquid and an oscillation base that makes the transducer vibrate. Some atomizers have a horn attached to the end of the transducer for efficient atomization.
To maintain the proper relationship between the liquid level and the height of the horn, a set of floats to adjust the liquid level is generally used. A fan to release the mist into the space and a tank to supply the liquid are also often integrated.
The tank is often integrated with the atomizer. Since the size of the atomizer depends on the size of the tank, it tends to be inevitably large enough to atomize a large amount of liquid.
Various types can be selected according to the purpose, such as those that can be pumped from outside the liquid to be atomized and those that can be thrown directly into the liquid tank.
When using an atomizer, check its atomizing capacity depending on your purpose. Larger atomizing capacity is necessary for larger spaces, while larger capacity is not necessary for smaller spaces.
If you will be using the device continuously for a short period, it is not necessary, but if you will be using it for a long period, it is safer to use a device with an intermittent function. For example, an aroma diffuser for home use would be used in a small private room such as a bedroom or study, while a larger atomizing capacity and liquid tank would be needed for aroma atomization in a large store.
Surface tension is the force at the boundary (interface) between a liquid and a gas that forces the liquid molecules to reduce their surface area as much as possible. In a liquid, intermolecular forces act between molecules to keep the distance between them constant. When molecules move to the gas side, the intermolecular force does not work and they are unstable. In order to resolve the unstable state, the force acts to reduce the surface area as much as possible, and the molecules change into particle form.
*Including some distributors, etc.
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Ultum Nature Systems, established in 2017 and headquartered in California, United States, is a manufacturer and designer of aquarium goods. It manufactures rimless glass aquarium tanks, complete all-in-one aquarium tanks, aquarium stands, canister filters, and lighting. It also manufactures substrate, liquid fertilizers, aquatic plants, stainless steel accessories, and hardscapes. The products feature artistic yet user-friendly essential items to complement and promote the success of a healthy freshwater ecosystem. It has 234 partners in nationwide and has supplied 80000 gallons and 412 plants.
Arcast Inc., founded in 2010 with headquarters in Oxford, Maine, United States, is a manufacturer specializing in machinery production. The company’s product portfolio includes metal powder, arc melter, furnaces, casting, and additives. It features custom laboratory and production capital equipment run by its team of in-house engineers and craftsmen. The company embraces a modular approach to design and installs, tests, and services machines distributed in many countries in the Americas, Europe, Asia, and Africa.
Jaybird Manufacturing, Inc., founded in 1987, is a manufacturer based in Centre Hall, Pennsylvania, specializing in centrifugal atomizers. The company's offerings include direct feed and hanging sump fogging fans, commonly used for chemical fogging, evaporative cooling, and interior humidification. Additionally, the company provides benchtop fogging systems, ideal for small settings, and mobile fogging machines that serve industrial purposes like disinfection and odor control. These products find applications across diverse settings, including cold storage humidification, greenhouses, high humidity environments, warehouses, and wine barrel storage. Furthermore, they are utilized in areas such as mushroom cultivation, concrete curing, greenhouse propagation, industrial cooling, and pesticide fogging.
Sonics & Materials Inc., founded in 1969 with headquarters in the USA, is a manufacturer of a broad range of plastic welding equipment, tooling, and components. The company's manufacturing is divided into four divisions: plastics assembly, liquid processing, metal welding, and ultrasonic cutting and sealing. Sonics & Materials Inc.'s products include ultrasonic plastic welders, vibration welders, hand-held units, bench model presses, and ultrasonic kits for OEM installation. The company holds ISO 9001 certification and also offers custom design, tooling, and production of equipment for client-specific requirements.
Spraying Systems Co., established in 1937 and headquartered in Wheaton, Illinois, USA, is a manufacturer of spray nozzles and systems. Its product range encompasses hydraulic spray nozzles, air atomizing nozzles, tank cleaning equipment, spray guns, and automated spray systems. These products find applications across more than 200 industries, serving functions such as cleaning, coating, cooling, drying, and lubricating. The company has garnered certifications for quality and sustainability, including ISO 9001:2008, ISO 14001:2004, and compliance with the ASME Boiler and Pressure Vessel Code.
Aseptic Enclosures established in St. Louis, Missouri in 2005 is a manufacturer of Air Filtration equipment for Aseptic processing and Containment applications. Their product portfolio includes Compounding Aseptic Containment Isolator, Aseptic Containment Isolator, Clean-Rooms, Portable HEPA Fan Filter Units, and Clean Benches that are used in Pharmacy, Production Facility, and Research Laboratory. The company also offers customer services that include sterility testing and Microbiological support, protocol development, custom research projects and customized services.
NAO, Inc., headquartered in Philadelphia, Pennsylvania, has been a manufacturer and supplier of combustion, environmental, and safety solutions since its establishment in 1912. The company specializes in designing and manufacturing a range of products including flares, burners, fabricated vessels, clean-air combustion systems, pollution control solutions, safety equipment, and other environmental components. Notably, NAO specializes in crafting low noise, low NOx burners and high-intensity burners suitable for a range of fuels, including low-BTU waste gases. Complementing its product offerings, the company extends engineering, design, installation, and maintenance services to its customers, providing comprehensive solutions for their combustion, environmental, and safety needs.
Carlisle Fluid Technologies Inc. is based in Arizona, USA, and is an ISO 9001-certified manufacturer and distributor of material application technology that was established in 1995 as a division of Carlisle Companies Inc. The company specializes in producing items and systems for applying and curing sprayed material. Its products include fiberglass-reinforced polymer (FRP) spray guns, spray foam systems, and pressure tank liners. The company's products chiefly serve clients in the aerospace, defense, and industrial manufacturing sectors.
Dürr Systems, Inc., established in 1896, and headquartered in Southfield, Michigan, is a manufacturer, distributor, and supplier of Industrial Automation and Finishing Systems. Specializing in paint and final assembly systems, application technology, and clean technology systems, Dürr caters to diverse industries such as automotive, aerospace, energy, chemical, and pharmaceutical. The company also offers application technology products for the general industry, such as paint application, gluing, and seam sealing technology. Their solutions helps to improve the efficiency and environmental performance of industrial processes.
Coil Manufacturing Ltd., a manufacturer in Surrey, British Columbia, Canada, was founded in the 1980s and offers fabrication and steel fabrication products. The company mainly produces blending and atomizing systems for the panel board industry, wheat straw boards, tanks, and other fabrication products. It caters to the local fabrication market as well as the oil and gas and wood industries. Its core business lies in resin application equipment and systems, and the durability of its atomizers and blenders makes them suitable for operations demanding extended production hours.
Bioteke Corporation, established in 2005 and headquartered in Beijing, China, is a manufacturer of nucleic acid extraction for molecular diagnostics and rapid detection. It manufactures multiple respiratory multi-pathogen antigen test kits for five, four, and three results as well as COVID-19 antigen test kits. It also manufactures micropipettes, monkeypox virus detection test kits, urinary tract infections, nucleic acid detection kits, and portable clinical laboratory DNA analysis real-time PCR machines. It has passed the CIBG Registration Letter, EC Declaration of Conformity, MHRA registration, FDA registration, ISO 11737, ISO 13485, ISO 9001, ISO 45001, and ISO 14001.
Audiowell Electronics (Guangdong) Co., Ltd, a manufacturer based in Guandong, China, was established in 1999 and is a high-tech enterprise with a strong emphasis on research, design, production, and sales of intelligent sensors. The company’s products include distance-measuring sensors, pressure touch sensors and actuators, flow sensors, and alarm sounders, among many others. These products are used in different solutions such as automotive electronics, smart homes, security systems, and consumer electronics. The company’s main markets are North America, Europe, and Asia.
Sommer-Technik GmbH is a manufacturer and supplier specializing in manufacturing automation solutions established in 1998 in Germany. It initially introduced the first sprayers for this purpose and have since expanded its offerings to include vacuum units, gripper systems, and various handling devices. It also offers vacuum and lubricating technology, delivering products like strip lubricators and non-fogging mini-atomizers. The company's product range includes products like power vacuum ejectors, suction cups, and vacuum manometers. These offerings serve industries reliant on automation and vacuum technology for optimized manufacturing processes.
OHM ELECTRIC CO., LTD, founded in 1961 and headquartered in Hamamatsu, Japan, is a manufacturer specializing in wiring accessories, as well as temperature and environmental control devices. OHM offers various wiring accessories including cable glands, insulation caps, and junction boxes. To meet the requirements for maintaining a clean work environment, especially in manufacturing sites, the company provides a range of coolers, dehumidifiers, and condensate evaporators for indoor temperature and humidity control, as well as oil mist and dust collectors. Moreover, OHM offers system integrations with regard to electrical engineering solutions and automated machinery for various industries, including medical, food, and robotics.
H.IKEUCHI & Co.,Ltd., founded in 1954 and headquartered in Osaka, Japan, is a manufacturer and supplier specializing in spray nozzles, humidifiers, and related equipment. The company’s product portfolio includes humidifiers, air nozzles, hydraulic spray nozzles, pneumatic spray nozzles, and industrial-use pneumatic humidification systems. These products are utilized by various sectors, including livestock farming, greenhouse agriculture, food processing, textiles, and shipping and maritime. The company is ISO 9001:2015 certified and has offices in the USA, China, Taiwan, Indonesia, and the Netherlands to support its global network.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Ultum Nature Systems Inc. |
14.9%
|
| 2 | Jaybird Manufacturing Inc. |
11.2%
|
| 3 | Spraying Systems Co. |
9.7%
|
| 4 | Sonics & Materials, Inc. |
9.0%
|
| 5 | Arcast Inc. |
7.5%
|
| 6 | Aseptic Enclosures |
7.5%
|
| 7 | AM ATOMIZERS TECHNOLOGY S.R.L. |
6.7%
|
| 8 | Audiowell Electronics(Guangdong) Co.,Ltd. |
6.7%
|
| 9 | NAO, Inc. |
6.7%
|
| 10 | Coil Manufacturing Ltd. |
5.2%
|
Derivation Method
The ranking is calculated based on the click share within the atomizer page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
United States of America
|
9 | 69.2% |
|
Japan
|
2 | 15.4% |
|
Canada
|
1 | 7.7% |
|
Germany
|
1 | 7.7% |
38 products found - Page 1
38 products - Page 1
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