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This section provides an overview for electric crimping machines as well as their applications and principles. Also, please take a look at the list of 15 electric crimping machine manufacturers and their company rankings. Here are the top-ranked electric crimping machine companies as of December, 2024: 1.Lillbacka USA, 2.CRS Trajan Scientific Americas Inc, 3.PHOENIX CONTACT.
Table of Contents
An electric crimping machine is a device that can crimp wires electrically.
It is an indispensable tool for connecting wires, using the crimping technique to crush the terminals and join the wires together. Electric crimping machines are especially useful for joining wires.
Manual crimping machines also exist, but they are characterized by the fact that it is often difficult to crush thick wires by hand. In comparison, electric crimping machines will not only make it easier to join wires, but they also speed up the crimping process.
Electric crimping machines are excellent equipment for efficient wiring operations. Compared to manual crimping machines, which are labor-intensive, electric crimping machines reduce the burden on the operator and help shorten the work time.
Electric crimping machines are primarily used to join wires together. Specifically, they are used in switchboards and control panels, telecommunications equipment, automobiles, aircraft, railcars, construction equipment, and wire repair and maintenance work. Electric crimping machines also contribute to improved work efficiency, significantly reducing work time and labor compared to manual methods.
In addition to directly soldering wires, they can be joined more firmly by crimping. The stress of the crimp terminal acts on the wire, causing it to return to its original position after being crushed and joined, resulting in a stronger bond.
In addition, a mechanically superior bond can be created. This makes it useful for a variety of equipment that requires a highly secure bond. Especially in the case of thick conductors, it is difficult to crush them by force, requiring an electric crimping machine that can easily crimp them.
Electric crimping machines are powered by an electric motor to join wires and wires together. The basic dynamic principle is that the wires are clamped onto the crimp terminals, and the crimp terminals are crimped onto the wires by applying force with the electric motor. This crimping operation results in a strong bond between the wire and the crimp terminal, and provides a high degree of reliability.
One of the features of electric crimping machines is that they can perform accurate crimping automatically. A constant crimping force can be applied regardless of the wire thickness or the amount of bundled wires. With a manual crimping machine, the force must be adjusted according to the thickness of the wires, whereas with an electric crimping machine, the crimping force can be accurately controlled by an electric motor.
However, it should be noted that electric crimping machines have the disadvantage of being heavier than manual crimping machines. For rechargeable types, the built-in battery makes them considerably heavier. Also, in models that are connected to a power source, the length of the cord may limit the range of use.
There are three main types of electric crimping machines: handheld electric crimping machines, bench electric crimping machines, and multi-die head electric crimping machines. In order to select the appropriate electric crimping machine, it is necessary to compare the type, performance, and price according to the situation in which it will be used and the work to be performed.
This hand-held type electric crimping machine is lightweight, easy to use, and portable. The electric type makes crimping work easy to perform. It is used for a wide range of applications, from general wiring work to electrical work, automobiles, aircraft, communication equipment, and construction equipment.
This is a large electric crimping machine and can be fixed to a bench. Suitable for large-size crimping operations, it is mainly used in the aircraft, railroad car, automobile, and heavy electric machinery industries. Since the machine is fixed to a bench, it can maintain a constant crimping force, enabling high-quality crimping operations.
This type of electric crimping machine has multiple dies and can perform crimping operations for different sizes at the same time. Normally, when done manually, it is necessary to change dies, but a multi-die head type electric crimping machine saves time and effort. It is mainly used in electrical construction and telecommunication equipment.
*Including some distributors, etc.
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STANLEY Infrastructure, established in 1843 and based in Portland, USA, is a manufacturer of handheld hydraulic tools and attachments. The company's portfolio of tools and attachments are categorised by the product application such as demolition, electric utility, recycling, railroad maintenance, light construction, search & rescue operations and other. These products include over 150 handheld hydraulic tools and over 30 mounted impact tools. The company offers various resources like digital library with manuals and spec sheets, catalogs and other literature to provide detailed information to the customers.
Utility Electrical Co. Ltd., founded in 1990 and headquartered in Shanghai, China, is a manufacturer and supplier of industrial power supplies and electrical components. The company's products include DIN rail-mounted terminal blocks, LED quick plug-in terminal blocks, and waterproof junction boxes. These products are used in residential, commercial, and industrial power systems, as well as for the components of industrial machinery. It serves industries that include industrial machinery, process control, and transportation.
Komax Austria GmbH, founded in 1988 and based in Vienna, Austria, is a manufacturer of electrical wires for the automotive and electronics industries. The company is a provider of complete production facility solutions such as cable processing, solutions for mixing, dosing and dispensing, EMI shielding, temperature indicators, and display window solutions in central and eastern Europe and global markets. Its wire processing involves dual-core, round and flat cables, insulation displacement cables, FAKRA cables, and more.
XIAMEN TOB NEW ENERGY TECHNOLOGY Co., LTD., established in 2012, is a manufacturer based in Xiamen, China, specializing in equipment and materials for lithium-ion batteries. The company offers lithium-ion battery and lithium-ion supercapacitor materials, production and testing equipment. Other offerings include battery mixers, battery winding, sealing, and crimping machines as well as electrode coating, slitting, and staking machines. TOB NEW ENERGY serves various industries, including electric vehicles, energy storage systems, and portable electronics. They have designed over 200 lithium-ion battery and supercapacitor production lines for companies and research institutions like Mercedes-Benz AG, Bayerische Motoren Werke (BMW) AG, Massachusetts Institute of Technology (MIT).
Xiamen Tmax Battery Equipments Limited, founded in 1995, is a manufacturer in Xiamen, China, specializing in lithium battery equipment and technology. Their product portfolio includes battery production equipment lines, lithium battery machines, and battery materials. The battery equipment and technology offered by the company are used in the manufacturing, testing, and research of lithium batteries used in consumer electronics like smartphones, electric vehicles (EVs), energy storage systems (ESS), and renewable energy solutions. With ISO9001:2008 certification, Xiamen Tmax serves clients globally collaborating with companies including Apple, Tesla, BMW and universities such as California University and the University of Sydney.
Lun- Yuan Enterprise Co. Ltd, founded in the year 1979, based in Taiwan, China is a supplier and manufacturer of hydraulic tools and fish tapes. Their product portfolio includes cordless cable cutters, hydraulic battery-operated tools, stainless pipe plumbing tools, knockout tool sets, caulking GUN, cable strippers, battery crimping tools, battery cable cutters, and fish tapes. The products are used in various applications which include pipe plumbing and cable cutting.The company also offers technical support and customer service.
Zoller + Fröhlich GmbH, founded in 1963 and headquartered in Wangen im Allgäu, Germany, is a manufacturer of industrial machinery. The company's product range includes ferrules for solderless connections, tools and machines for many different applications. It also offers control panels for plants in the automotive and processing industry, cable processing machines and laser measurement technology. The company has a worldwide distribution network with dealers in more than 40 countries. It also offers software products and Tooling-List which gives an overview of which wire end ferrules can be processed with which machines.
Phoenix Contact is headquartered in Blomberg, Germany, originally founded in 1923. Phoenix Contact’s Israeli subsidiary was founded in 2006 and located in Quadima Tzoran. Phoenix Contact provides tools and components for e-mobility, power, infrastructure, process industry, production manufacturing, system manufacturing, and others. Phoenix Contact’s product lines include automate including cloud computing, connect including PCB terminal blocks, “mark, assemble, and install” including hand tools, “supply, charge, and protect” including power distributors, and “switch, measure, and monitor” including relays and optocouplers.
Zhengzhou Protech Technology Co., Ltd, a company established in 2006, based in Zhengzhou, Henan, China, is a manufacturer and distributor of high temperature furnaces and heating elements. The company provides product solutions for various industrial and research applications such as metallurgy, ceramics, glass, chemical, and material science. It has a range of products such as muffle furnaces, tube furnaces, vacuum furnaces, dental furnaces, and heating elements. These products are designed to operate in high temperature and high-pressure environments, with quality, reliability, and safety. The company is an important supplier of high temperature furnaces in China and abroad.
Klein Tools is a fifth-generation family-run producer of hand tools founded in 187 and headquartered in Lincolnshire, Illinois. Klein Tools sells worldwide directly and through distributors. Klein Tools has a family of companies under its brand including Alco, Civitella, Mumme Tools, Tulmex, and Wattmaster. Klein Tools serves several industries including construction, HVAC/R, plumbing, telecom, municipal, and industrial. Some of the tools Klein Tools produces include non-contact voltage tester bens, multi-bit screwdrivers, digital circuit breaker finders, advanced circuit tracer kits, and multi-bit electronics screwdrivers.
AmPro Tools, established in 1984 and headquartered in Taipei, Taiwan, operates as a distributor and supplier of professional tools and equipment for the construction and automotive industry. The company offers an extensive product line that encompasses hand tools, automotive specialty tools, pneumatic tools and accessories, power tools & equipment, and tool storage. It also provides OEM services, ensuring the fulfillment of its clients' desired specifications. Its programs include custom packaging and artwork designed to enhance product marketability. It serves a diverse customer base in over 80 countries worldwide, including the United States, Europe, the Middle East, Australia, and Asia.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Lillbacka USA |
25.0%
|
| 2 | CRS Trajan Scientific Americas Inc |
15.0%
|
| 3 | Komax Austria GmbH |
15.0%
|
| 4 | PHOENIX CONTACT |
15.0%
|
| 5 | AmPro Tools |
10.0%
|
| 6 | NOVOPRESS GmbH Pressen und Presswerkzeuge & Co. KG |
5.0%
|
| 7 | STANLEY Infrastructure |
5.0%
|
| 8 | Xiamen Tmax Battery Equipments Limited |
5.0%
|
| 9 | Zoller + Fröhlich GmbH |
5.0%
|
Derivation Method
The ranking is calculated based on the click share within the electric crimping machine page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
China
|
5 | 45.5% |
|
United States of America
|
3 | 27.3% |
|
Austria
|
1 | 9.1% |
|
Taiwan
|
1 | 9.1% |
|
Germany
|
1 | 9.1% |
45 products found
45 products
Ushiyama Denki Co., Ltd.
90+ people viewing
Last viewed: 10 hours ago
■Features The C551SSAZ is the latest fully automatic crimping machine that has shortened start-up time, stabilized quality, and increased processin...
Ushiyama Denki Co., Ltd.
90+ people viewing
Last viewed: 1 day ago
■"Next generation fully automatic terminal crimping machine" that goes beyond common sense. Amazing processing speed. Achieves approximately 10,000...
Nishida Manufacturing Co., Ltd.
110+ people viewing
Last viewed: 16 minutes ago
■Features ・Powerful 36V brushless motor. World's fastest level. ・Charging/electric charging (AC100V adapter ET36A) is sold separately. ・High qua...
Ushiyama Denki Co., Ltd.
50+ people viewing
Last viewed: 16 hours ago
■Details One machine can crimp both ends, crimp one end, and insert a waterproof seal on one end. Compatible with a wide range of wire sizes with a...
Ushiyama Denki Co., Ltd.
50+ people viewing
■Details A new model based on the standard machine C550TS of the CASTUGNON "Initial 5" series combined with a waterproof seal insertion unit. It ha...
CTC Co., Ltd.
90+ people viewing
Last viewed: 6 hours ago
Standard Response
Lightweight, compact & high power New generation smart crimp that doesn't require power ■Features ・You can easily perform crimping work even if y...
Rittal GmbH & Co. KG
30+ people viewing
Last viewed: 1 day ago
Standard Response
■Summary Electropneumatic automatic strip crimping device for insulated sleeve terminals (bulk). ■Advantages ・Easy operation ・Achieves reliable ...
Rittal GmbH & Co. KG
30+ people viewing
Last viewed: 1 day ago
Standard Response
■Summary Electric automatic strip crimping device for reel type chain type sleeve terminals. ■Advantages ・Easy operation ・Quick adjustment ・Can...
Rittal GmbH & Co. KG
20+ people viewing
Last viewed: 1 day ago
Standard Response
■Summary This is an electro-pneumatic automatic crimping machine with a 5-magazine that can process reel type insulated ferrule terminals of variou...
NC Automation Co., Ltd.
70+ people viewing
Last viewed: 7 hours ago
Standard Response
5.0 Company Review
Features ■Convenient LED light Turn on the light with the control lever. Illuminates the inside of the device and dark areas. ■Ring for fall preve...
K-World Ltd.
80+ people viewing
Last viewed: 7 hours ago
By attaching your manual crimping tool, it transforms into an electric crimping machine. Crimping work becomes easier and work time can be signific...
2 models listed
Ushiyama Denki Co., Ltd.
90+ people viewing
Last viewed: 4 hours ago
■Details -Low noise, energy saving type. Compatible with a wide variety of products by exchanging dies. - Ideal for quick work required for harness...
Ushiyama Denki Co., Ltd.
80+ people viewing
■Easily attach crimp terminal tools (hand tools) to enable electric crimping. Compatible with hand tools from various manufacturers. You can work a...
Ushiyama Denki Co., Ltd.
70+ people viewing
Last viewed: 10 minutes ago
■Easily attach crimp terminal tools (hand tools) to enable electric crimping. Compatible with hand tools from various manufacturers. You can work a...
Ushiyama Denki Co., Ltd.
70+ people viewing
Last viewed: 1 day ago
■General-purpose crimping machine that can be equipped with various applicators ・Applicators from various terminal manufacturers can be easily ins...
Ushiyama Denki Co., Ltd.
70+ people viewing
■Noise-free machine that eliminates the noisy mechanical clutch system and is equipped with a unique transmission method -Easy to replace applicato...
Ushiyama Denki Co., Ltd.
90+ people viewing
Last viewed: 1 day ago
■Ideal for crimping medium-sized terminals that require crimping pressure of 20kN or more. - Can be equipped with applicators from various terminal...
Ushiyama Denki Co., Ltd.
70+ people viewing
Last viewed: 1 day ago
■Crimp pressure 10,000 kg, ideal for crimping thick wires and large terminals. -A smart and powerful almighty crimping machine that uses a unique p...
MK Electronics Co., Ltd.
60+ people viewing
Last viewed: 12 hours ago
Compatible with crimping various terminals by replacing the die. ■Features ・Easy to replace dice ・Equipped with automatic opening function in ca...
