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This section provides an overview for wet grinding mills as well as their applications and principles. Also, please take a look at the list of 8 wet grinding mill manufacturers and their company rankings. Here are the top-ranked wet grinding mill companies as of December, 2024: 1.ProXES GmbH, 2.Jaygo, Inc., 3.Union Process, Inc..
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A wet grinding mill is a device that uses liquid to grind objects. Particles can be milled in different ways, depending on their size and condition. Wet milling is suitable for milling finer particles. Relatively small particles are close to ideal strength and cannot be crushed by simple collision alone. Therefore, by adding a liquid such as water and beads together with the particles, the surface is scraped and the particles are crushed into smaller particles. This process is particularly useful in the medical field for pulverizing pharmaceuticals. Wet grinding mills are used in the medical field to grind pharmaceuticals, and are particularly useful in the medical field.
Wet grinding mills are used to grind fine particles. Wet milling pulverizes particles not only by impact but also by friction and stress, with beads placed together with the liquid. Wet milling can crush particles that could not be crushed by dry milling, and can crush small particles down to a few microns or less. It is used in a variety of situations where fine grinding is required and is specifically used in the manufacture of the following products.
This section introduces the specific principles of wet grinding mills, as well as their advantages and disadvantages.
First, in addition to the particles to be ground, a liquid such as water and beads involved in the grinding process is fed into the wet grinding mill. These are rotated at high speed in the grinding chamber, causing the beads and particles to collide with each other, resulting in crushing. The crushed beads are diffused, and one after another, the beads are used to break the particles into smaller and smaller pieces. The beads used here are generally about 2 mm or smaller. In the past, balls of several centimeters in diameter were used for grinding, but beads are now used because it is more efficient to fill the mill with a large number of fine beads.
The greatest advantage of wet grinding mills is that they can grind smaller particles than dry mills. The high-speed rotation of the beads with the liquid increases their fluidity and makes them more easily collide with each other. In addition, the surface of the beads is removed by friction and stress, resulting in smaller particles than with the dry method. On the other hand, there is a disadvantage in terms of cost. The use of water and other solutions makes grinding more expensive than the dry method. It is also inferior in terms of energy efficiency since part of the energy used to rotate the material at high speed is absorbed by the liquid.
*Including some distributors, etc.
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Union Process, Inc. is a manufacturer of chemical processing equipment located in Akron, Ohio, USA and founded in 1946. The company’s key products are attrition mills, mixing tanks, and grinding media that have use in particle size reduction for materials in chemical, agricultural, food, energy, and other various industries. Additionally, the company also offers lab testing and particle characterization services so that customers can identify the correct equipment to purchase for their particular particle reduction needs.
NETZSCH Pumps & Systems GmbH, established in 1873 in Germany, is a manufacturer and supplier of advanced pumping solutions and systems for various industries. The company’s comprehensive product range includes progressive cavity pumps, rotary lobe pumps, and multi-screw pumps, among others. These technologies find applications in sectors such as chemical, food and beverage, pharmaceutical, and environmental engineering. NETZSCH Pumps & Systems' expertise lies in providing efficient and effective pumping solutions tailored to the specific needs of their customers. With a rich history spanning more than a century, NETZSCH enhances the advancement of fluid handling and pumping technology, increasing processes across diverse industries.
Jaygo Incorporated was incorporated in 1971 in the State of New Jersey. Originally, Jaygo was a distributor of equipment for chemical, pharmaceutical, cosmetic, coating, and petroleum industries. Today, Jaygo is also a manufacturer of equipment including conical screw processors, double planetary mixers, and all types of grinding media. Jaygo serves both large Fortune 500 companies and startups. Jaygo sells both new and used equipment. Jaygo’s product offerings include agitated filtration & drying systems, double arm mixer extruders, batch mills, and pressure vessel clamps. Jagyo also offers equipment rental and testing facilities.
IKA is a manufacturer of laboratory and analytical equipment established in 1999 and based in Nara, Japan. It manufactures calorimeters, rotary evaporators, magnetic stirrers, inline dispersers, and kneading machines. Its products serve the pharmaceuticals, food, life sciences, and chemicals sectors across Japan. The company partnered with several companies, such as BASF, Bayer, and P&G. In 2022, it received the Red Dot Award: Product Design, and in 2023, it received the iF Design Award for its HABITAT research bioreactor.
Wahal Engineers, established in the 1980s under Mr. Praveen Wahal's leadership, are manufacturers and developers of processing equipment, specifically for liquid and semi-solid materials. Renowned for pioneering wet processing equipment rooted in shear force principles, the company boasts efficient and durable solutions. Serving diverse industries like chemicals, cosmetics, and food, Wahal Engineers prioritizes in-house R&D, round-the-clock availability, and problem-solving. Rigorous testing under real conditions ensures product quality, backed by laboratory-scale trials and a fully equipped Test Center guided by expert technical staff.
Weifang Zhengyuan Powder Engineering Equipment Co., Ltd., established in 2007 with headquarters in China, is a manufacturer of powder processing equipment and systems. The company's product line includes jet mills, air classifiers, mechanical impact mills, classifying ball mills, and surface powder coating machines. Its powder processing machines are used in various industries for powderizing minerals, battery materials, and ceramics, as well as processing in the food and beverage and pharmaceutical industries.
ProXES GmbH, established in 2014 with a history dating back to 1917 and headquarters in Germany, is a manufacturer of processing equipment and machinery. The company's products include aseptic processing units, particle size reduction units, emulsifying machines, and homogenizing machines. The company caters to the food, health, personal care, and pharmaceutical industries, and its equipment is used to produce products that include nail polish, lipstick, table sauces, baby food, and chocolate. The company also provides a range of services that include commissioning, installation, maintenance, leasing, and the provision of test machines.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | ProXES GmbH |
22.8%
|
| 2 | Jaygo, Inc. |
20.3%
|
| 3 | Union Process, Inc. |
16.5%
|
| 4 | IKA |
12.7%
|
| 5 | Wahal Engineers |
11.4%
|
| 6 | Weifang Zhengyuan Powder Engineering Equipment Co.,Ltd. |
7.6%
|
| 7 | NETZSCH Pumps & Systems |
7.6%
|
| 8 | Masuko Sangyo Co., Ltd. |
1.3%
|
Derivation Method
The ranking is calculated based on the click share within the wet grinding mill page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
United States of America
|
3 | 37.5% |
|
Japan
|
2 | 25.0% |
|
India
|
1 | 12.5% |
|
China
|
1 | 12.5% |
|
Germany
|
1 | 12.5% |
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