This section provides an overview for film heaters as well as their applications and principles. Also, please take a look at the list of 12 film heater manufacturers and their company rankings. Here are the top-ranked film heater companies as of November, 2024: 1.Shenzhen Superb Heater Technology Co.,Ltd., 2.Therm-x, 3.Kawai Corporation.
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Categories Related to Film Heaters
A film heater is a type of surface heating element that utilizes resistance heating of metal. This heater features a very thin metal heating element, insulated between films. The structure of a film heater allows for ultra-thinness and flexibility, which were not achievable with traditional heaters. It has recently become popular in various industrial fields, with its performance being enhanced by the type of insulating film used. Additionally, the simplicity of its structure makes film heaters relatively inexpensive.
Film heaters are versatile and used for heating small tanks and containers, creating heat plates sandwiched between metal plates, and in snow-melting applications for equipment like antennas and outdoor sensors. They are effective in preventing the freezing of outdoor piping and are also utilized in spot heating devices, local temperature control in animal breeding, and more. Film heaters with ITO (indium tin oxide) evaporated heating elements are used for seat heating in vehicles like cars, trains, and airplanes. They are also employed for snow melting and anti-fogging in cockpit windows of various transportation modes.
Film heaters use a thin foil of aluminum, stainless steel, copper, or similar materials as heating elements. These foils, ranging from 10 to 50 μm, are etched or die-cut into specific patterns and then sandwiched between resin films for insulation. The heating capacity is determined by the pattern's total length, cross-sectional area, and material resistance. Voltage is applied through terminals at the start and end points of the pattern, where lead wires are attached. Various films like polyimide film, PET film, or fluoroplastic film are used for insulation, chosen based on the application and environmental requirements. The design flexibility of the heating pattern allows customization to specific areas and shapes. The film's low thermal capacity facilitates rapid temperature changes, but the thin heating element and the insulating film's heat resistance limit the maximum operating temperature.
*Including some distributors, etc.
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Thermo Heating Elements, LLC, founded in 1978 and headquartered in Piedmont, South Carolina, USA, is a manufacturer of industrial heating elements. The company specializes in designing and producing custom heating solutions for various industries, including aerospace, automotive, and manufacturing. Its main products include ceramic, tubular, pantograph, and ultraflex heaters. These elements find applications in heating processes for the military, biomedical, food, energy, and electronic industries. The company is an ISO 9001 and Q9001-2015 certificate holder, ensuring product quality and quality management systems.
Therm-X of California, a company established in 1983, based in Hayward, California, United States, is a manufacturer of customized thermal solutions and process control systems. The company offers various products such as industrial heaters, sensors, controllers, and control panels. These products are used in various industries such as semiconductor, aerospace, medical, defense, and renewable energy. It also provides services such as thermal design and test, CNC machining, metal joining, sheet metal manufacturing, and electro-mechanical assembly.
Kawai Corporation, established in 1929 and based in Japan, is a manufacturer and supplier of specialized heaters. The company's product range includes Cartridge heaters, Silicone rubber heaters, Pipe heaters, Hose heaters, and Tube heaters. These heaters are used in various applications, from maintaining temperature consistency to ensuring process efficiency. It serves industries such as Medical, Semiconductors, Food, and Automotive. The company offers a suite of services, including thermal analysis service, testing services, The heater doctors, and Kawai's Workflow.
Shenzhen Datang Dingsheng Technology Co. Ltd. is a manufacturer of film heating solutions, established in 2010 and based in Shenzhen, Guangdong, China. Holding ISO 9001:2015 certification and over 50 independent technology patents and trademarks, the company offers various film-heating elements made from aluminum, graphene, and polyimide. Some of its products include heating pads, plates, and sheets with infrared capabilities. These products cater to domestic and international markets, including Europe, Japan, and the United States.
Yancheng Hongtai Alloy Electric Apparatus Co., Ltd, formed in 2008 and situated in Yancheng City, China, is a manufacturer of heating elements. The company specifically delivers cartridge heaters, tubular heaters, immersion heaters, and band heaters. It also fabricates flexible heaters, cast heaters, coil heaters, infrared heaters, and temperature sensors. Its cartridge heaters’ adjusted temperatures are between 30o – 150o C and the products come in two types of volumes, which are 20-liter and 200-liter.
Shenzhen Superb Heater Technology Co., Ltd. is a manufacturer of several types of industrial electric heating elements. The company was founded in 1985 and is headquartered in Shenzhen, Guangdong, China. Superb Heater's main activity is the design, development, and manufacturing of cartridge heaters, ceramic heaters, silicone rubber heaters, thermocouples and other industrial heating elements including temperature-measuring components and production equipment. The company also offers a wide range of services, such as customization, testing, and certification. Superb Heater's products are used by a wide range of customers, including the electronics, automotive, and manufacturing industries.
Shengzhou Beno Electric Appliance Co., Ltd is a designer and manufacturer of electric heating elements and evaporators that was established in 1982 and based in Shengzhou, Zhejiang, China. The company specializes in producing a wide range of electric such as Heating Tube, Silicone Rubber Heater, Heating Plate, Aluminum Foil Heater and Heating Filmmotors. Its products which include refrigerator freezer chillers, defrost tube heaters, and defrosting heating elements are designed to defrost various types of freezer refrigerators. Zhengzhou Beno Electric Appliance Co., Ltd also provides a range of services, including product customization, packaging and transportation.
Shenzhen Suwaie Technology Co., Ltd., established in 2007 and based in Shenzhen City, China, is a manufacturer of cartridge heaters, silicone rubber heaters, bobbin heaters, and other industrial heating elements. The company also designs and manufactures hot runner heater machinery and band machines and supplies to optical communications, computer, automobile, aviation, and medical industries. With the SO9001-2015 and ISO / TS16949-2009 certification, all its products are tested to meet the quality standards. Apart from this, the company produces production and testing equipment and tubular heater components to meet international standards.
Jaye Industry Co., Ltd. is a manufacturer of industrial and commercial heating elements, established in 2008 and based in Huizhou, China. Their product line-up includes heating elements for home appliances such as stoves, washing machines, and thermostats alongside elements intended for industrial applications such as flange immersion heaters which may be used to heat tanks of liquid for applications such as water treatment or beverage manufacturing. The company supplies components domestically and to larger international companies such as Coca Cola, Walmart, and Whirlpool, among others.
Jen-Ter Wire & Element Inc., founded in 2000 and based in Wisconsin, and is a manufacturer and producer of heating elements and wire processors. The company excels in crafting industrial brushes for a wide array of applications, offering brushes for surface preparation, customized brush solutions, and spiral brushes designed for conveyor systems. Jen-Ter Wire & Element Inc. has been recognized with the Industrial Innovation Award in 2019. It holds certifications like ISO 9001:2015, serving clients across the automotive, aerospace, pharmaceutical, and food processing industries.
Tokyo Cosmos Electric Co., Ltd, also known as TOCOS, was established in 1957. TOCOS creates environmentally-friendly electronic components for automotive, agricultural, health care, entertainment, and home appliance industries. These components include capacitors, switches, optoelectronic devices, and potentiometers.
MIYO, established in 2000 and based in New Taipei City, Taiwan, is a manufacturer and supplier of customized heating elements. The company's product range includes polyimide film heaters, polyester film heaters, silicone rubber heaters, and car seat heating pads. These products are primarily utilized in applications like automobile seat heating, industrial computers, surveillance devices, and outdoor equipment. Industries it serves include automotive, consumer electronics, healthcare, communication, and control. In addition to product manufacturing, the company provides services such as seat heating, rear mirror heating, motor heating, and medical heating solutions.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Shenzhen Superb Heater Technology Co.,Ltd. |
14.3%
|
2 | Therm-x |
13.4%
|
3 | Kawai Corporation |
10.9%
|
4 | Thermo Heating Elements, LLC |
9.2%
|
5 | MIYO Technology Co., Ltd. |
8.4%
|
6 | Jaye Industry Co.,Ltd. |
8.4%
|
7 | Tokyo Cosmos Electric |
8.4%
|
8 | Shenzhen Datang Dingsheng Technology Co., Ltd. |
6.7%
|
9 | Shenzhen Suwaie Technology Co.,Ltd. |
5.9%
|
10 | Shengzhou Beno Electric Appliance Co.,Ltd |
5.0%
|
Derivation Method
The ranking is calculated based on the click share within the film heater page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
China | 6 | 54.5% |
United States of America | 2 | 18.2% |
Japan | 2 | 18.2% |
Taiwan | 1 | 9.1% |
8 products are listed.
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