This section provides an overview for hammer crushers as well as their applications and principles. Also, please take a look at the list of 10 hammer crusher manufacturers and their company rankings. Here are the top-ranked hammer crusher companies as of November, 2024: 1.EARTHTECHNICA CO., LTD., 2.Aztech, 3.Fote machinery.
Table of Contents
A Hammer Crusher is a crushing machine that crushes large objects using a hammer.
The object is gradually crushed by a hammer rotating at high speed, and the input object is reduced in size. They are used in diverse fields, such as ore, food materials, and chemical products. The shape of the hammer and rotation speed can be adjusted according to the object.
Although the crushing capacity is high, it is not capable of crushing finely, so other equipment must be used together as needed. Also, because of its low installation cost, it is sometimes used as a relatively simple device.
Hammer Crushers are used in a wide variety of applications in the industrial, food, and medical industries.
In industrial uses, they are widely used for crushing and processing mineral resources such as ore, limestone, and gypsum.
They are also used for the temporary crushing of food and chemical products. For example, lumpy food products used as raw materials can be fed into hammer crushers to be crushed to a certain size before proceeding to the manufacturing process.
In the case of chemical products, crushing to a certain size may be necessary in the process of research and development or experimentation.
Although it is possible to adjust the shape of the hammer and rotation speed according to the object, it is impossible to crush it into a fine powder. Therefore, other types of crushers must be used if microscopic powder form is desired.
Because of their high crushing capacity and low installation cost, hammer crushers are widely used in rock mining, construction sites, and other situations where crushing of relatively large objects is required.
Hammer Crushers operate on the simple principle that a high-speed rotating hammer crushes an object by striking it hard. The hammers come in various sizes and shapes, and can be installed according to the object to be crushed for efficient crushing. In addition, objects can be crushed more efficiently by bouncing off the plate or by being destroyed by the impact of being struck.
In addition, a mesh-like device called a rosle is installed at the outlet to sort crushed objects. It is also possible to crush them into specified sizes. Since the size of crushed objects can be adjusted according to the application, the system is used in a variety of fields.
Another advantage is the low cost of installation and simple structure, which reduces the possibility of breakage or malfunction. On the other hand, vibration and noise caused by high-speed rotating hammers may occur, requiring consideration of the surrounding environment.
There are two main types of hammer crushers in general use: single-rotor hammer crushers and double-rotor hammer crushers.
Some are made of wear-resistant materials, some are equipped with a cooling system, and some have a special structure for handling large objects. Depending on the application, it is necessary to select the hammer crusher to be used.
The single-rotor type hammer crusher has a number of hammers attached to a single rotor. Objects are fed into the rotor and crushed by the hard hitting of the hammers. It is suitable for crushing large objects, and its advantage is that it can process large quantities at a time.
The double-rotor type hammer crusher has hammers attached to two rotors. Objects are crushed between the two rotors. It is suitable for processing small objects at a time and provides more even crushing.
*Including some distributors, etc.
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EarthTechnica Co., Ltd., established in 2003 and headquartered in Chiyoda-ku, Tokyo, Japan, is a manufacturer of crushing equipment. The company provides a wide range of crushing and grinding equipment, including Primary Gyratory, Cone, Jaw, and Impact crushers, as well as Vertical Roller Mills, serving the global mining, cement, and construction industries. It has been commercializing unique waste paper and plastic recycling plants and soil purification treatment equipment, utilizing fundamental technologies like crushing, sorting, and solidification. It holds ISO9001 and ISO14001 certifications for its Yachiyo Works facility.
VIBROTECHNIK LLC is a Russian developer and manufacturer of laboratory equipment for crushing, grinding, sieving and mixing of solid minerals, plant raw materials and polymers. The company is founded in 1992. The company product line includes screen analyzers, vibrating screens, jaw crushers, cone crushers, roller crushers, hammer crushers, knife mills, vibrating attriers, disc crushers, grooved dividers, reducing units, sieves, crushing and scattering units, processing plants. The company’s equipment is used in the nation's apex universities for teaching and research.
Henan Fote Heavy Machinery Co., Ltd. (FTM Machinery), founded in 1982, is a mining machinery manufacturer and exporter, located in Zhengzhou, Henan, China. The company's main product categories include stone crusher machine, sand making machine, ore beneficiation plant, powder grinding machine, etc. It provides not only single machine, but also complete production plant with its powerful technical support. It is a registered company to ISO9001:2008, EU CE certification and Russian GOST certification, meeting the standard requirements and specifications.
Kurimoto Ltd., founded in 1909 and based in Nishi-ku, Osaka is a manufacturer of water pipelines, automotive and communication-related products for social infrastructure. Their products are divided into different divisions, namely: pipe systems, valve systems and construction materials among others. The company has offices in 6 prefectures and factories in 13 cities in Japan while having offices in Germany and Jakarta respectively, while Kurimoto Group operates in different cities such as New York, Osaka, Shanghai, Taipei and Miyagi-Ken.
JXSC Mine Machinery Factory, established in 1985 and headquartered in Qinjiang Town, China, is a manufacturer of mining equipment and a supplier of various mining services. The company's range of products includes rock crushers, magnetic separators, and gravity separation machines. It also offers coltan ore mining, gold processing, and tantalum-niobium tin processing services. It has passed the BV and ISO 9001 certifications and continues to upgrade competitiveness through the development of technology.
MEKA, established in 1987 and headquartered in Ankara, Turkey, operates as both a manufacturer and supplier, specializing in concrete plants and crushing & screening equipment. The company's products include ready-mix concrete plants, consisting of stationary concrete batching plants, mobile concrete batching plants, compact concrete batching plants, precast concrete plants, and more. It serves the construction and cement industries, providing its products to companies such as Hochtief, Fluor, Strabag, LafargeHolcim, and Heidelberg Cement. It operates from three manufacturing facilities, spanning Ostim/Ankara (5,000 m2), Temelli/Ankara (18,000 m2), and Eskisehir (30,000 m2), enabling an annual production capacity of 250 concrete batching plants.
Sunwill Machinery Co., Ltd., based in Changsha, China, is a manufacturer and supplier of a large array of wear-resistant components. The company specializes in manufacturing impact crusher parts, hammer crusher parts, and wear plates. The subcategories of its impact crusher parts, martensitic ceramic impactor blow bars, are made of martensitic steel, used on impact crushers crushing recycled concrete, limestones, and asphalt. It serves various industries, including mining, cement, and sugar mills.
DMW Engineering Ltd, headquartered in Lagos, Nigeria, is a supplier of a wide range of heavy machinery solutions like construction machines. The company specializes in procuring tractors, wheel loaders, and mining machines. Its tractors have vertical water-cooled 4-stroke engine models with a max torsion of 194 N.M. Its wheel loaders have 2 cbm bucket capacities and operating weights of 10800 kg. Its products are ISO 9001 and CE certified and it also offers after-sale and consultancy services.
HAZEMAG, with roots going back to 1842 when Eisenhütte Prinz Rudolph (EPR) established foundry for smelting bog iron ore, was founded in 1946, is a supplier specializing in raw materials processing, headquartered in Germany. The company provides solutions for the cement, aggregates, recycling, and mining industries. Its product portfolio includes impact crushers, hammer mills, dryers, roll crushers, feeders, and horizontal crushers. It is renowned for its technological and engineering expertise, delivering products and services that are cost-effective and environmentally conscious. This includes life-cycle management, plant optimization, preventative maintenance programs, equipment health monitoring, and more.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | EARTHTECHNICA CO., LTD. |
17.7%
|
2 | Aztech |
13.9%
|
3 | Fote machinery |
13.9%
|
4 | DMW Engineering LTD |
11.4%
|
5 | MEKA |
8.9%
|
6 | JXSC Mine Machinery Factory |
7.6%
|
7 | HAZEMAG |
7.6%
|
8 | VIBROTECHNIK LLC |
7.6%
|
9 | KURIMOTO, LTD. |
7.6%
|
10 | Sunwill Machinery Co.,Ltd |
3.8%
|
Derivation Method
The ranking is calculated based on the click share within the hammer crusher page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
China | 3 | 37.5% |
Japan | 1 | 12.5% |
Russian Federation | 1 | 12.5% |
Turkey | 1 | 12.5% |
Nigeria | 1 | 12.5% |
Germany | 1 | 12.5% |